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6040 Hydraulic Mining Shovel
6030 Hydraulic Shovel

General

Engine Output - SAE J1995 2079 HP 1649 HP -
Bucket Payload 43.7 ton (US) 33 ton (US) -
Operating Weight 446 ton (US) 324 ton (US) -
Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. Specifications shown above apply to the highly regulated Face Shovel configuration. Backhoe and Frontless configurations are also available for all regions. -

Engine

Engine Model 2 x Cat C32 - -
Gross Power - SAE J1995 2079 HP - -
Net Power - SAE J1349 1915 HP - -
Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -

Diesel Engines

Number of Cylinders - Each Engine 12 12 -
Bore 5.71 in 5.42 in -
Stroke 6.38 in 6 in -
Displacement 1959 in³ 1648 in³ -
Aspiration Turbocharged and air-to-air aftercooled Turbocharged and air-to-air aftercooled -
Components (1) Additional high-capacity water separator Hydraulically driven radiator fan with electronically controlled fan speed -
Components (2) Two-stage fuel filter including water separator Micro processed engine management -
Components (3) Heavy-duty air filters Heavy-duty air filters -
Components (4) Microprocessed engine management Two-stage fuel filter, including water separator -
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Additional high-capacity water separator -
Fuel Tank Capacity 2098 gal (US) 1342 gal (US) -
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -

Electrical System - Diesel Drive

System Voltage 24V 24V -
Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total 4 x 210 Ah at 12V each; 420 Ah with 24V in total -
Components (1) 6 maintenance-free batteries Battery isolation relays -
Components (2) Battery isolation relays and switches Emergency stop switches accessible from ground level and in engine module -
Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab 14 LED high-brightness working flood lights -
Components (4) 14 LED high-brightness working flood lights 11 LED service lights -
Components (5) 11 LED high-brightness service lights - -

Operating Weights

6040 FS - Standard Track Pads 3.9 ft - -
6040 FS - Operating Weight 891980 lb - -
6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
6040 - Standard Track Pads 3.9 ft - -
6040 - Operating Weight 897930 lb - -
6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
Note 1600 mm track pads available as option Other track pads available on request. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, and 100% fuel and lubricants. -
6040 FS - Note Other track pads available on request - -
6030 FS - Standard Track Pads - 3.25 ft -
6030 FS - Operating Weight - 657640 lb -
6030 FS - Ground Pressure - 32.2 psi -
6030 - Standard Track Pads - 3.25 ft -
6030 - Operating Weight - 660060 lb -
6030 - Ground Pressure - 32.3 psi -

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
Main Pumps - Diesel Version 4 x variable swash plate pumps - -
Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) 4 x 552 L/min (4 x 146 gal/min) -
Maximum Pressure - Attachment 4350 psi 4495 psi -
Maximum Pressure - Travel 5080 psi 5220 psi -
Swing Pumps - Diesel Version 4 x reversible swash plate pump - -
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) 4 x 197 L/min (4 x 52 gal/min) -
Maximum Pressure - Swing Pumps 5080 psi 5076 psi -
Hydraulic Tank Capacity - Approximately - 707 gal (US) -
Total Volume of Hydraulic Oil - Approximately - 925 gal (US) -
Main Pumps - 4 x variable swash plate pumps -
Swing Pumps - 2 x reversible swash plate double pumps -

Hydraulic Oil Cooling

Diameter - Fan 2 × 1524 mm (2 × 60 in) 48 in -
Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) 2 x 467 L/min (2 x 123 gal/min) -
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - -
Features (2) Fan speed is thermostatically controlled - -
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - -
Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -

Swing System

Swing Drive 3 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors -
Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released - -
Maximum Swing Speed - Diesel Version 4.7 r/min 4.6 r/min -
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing -
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody - -
Features (2) Closed-loop swing circuit with torque control - -
Features (3) Hydraulic braking of the swing motion by counteracting control - -
Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system - -
Parking Brakes - Wet multiple-disc brake, spring-loaded/hydraulically released -
Maximum Swing Speed - AC Version - 5 r/min -

Undercarriage

Travel Speed - 1st Stage - Maximum 0.93 mile/h 0.87 mile/h -
Travel Speed - 2nd Stage - Maximum 1.55 mile/h 1.68 mile/h -
Maximum Tractive Force 471260 lb 360144 ft·lbf -
Gradeability - Travel Drives - Maximum 57 % - -
Track Pads - Each Side 42 44 -
Bottom Rollers - Each Side 7 7 -
Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between -
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors -
Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened -
Components (2) Acoustic travel alarm Cast double-grouser combined pad-links with bushings connected by hardened full floating pins -
Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Fully hydraulic self-adjusting track tensioning system with membrane accumulator -
Components (4) All teeth contact areas of sprocket and pad links are hardened Automatic hydraulic retarder valve to prevent over-speed on downhill travel -
Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Acoustic travel alarm -
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel - -
Gradeability - Travel Drives - Approximate - 47 % -
Parking Brakes - Wet multiple disc brake, spring loaded/hydraulically released -

Operator's Cab

Operator's Eye Level - Approximately 22.31 ft 21.33 ft -
Internal Dimensions of Cab - Length 7.22 ft 7.22 ft -
Internal Dimensions of Cab - Width 5.25 ft 5.25 ft -
Internal Dimensions of Cab - Height 7.05 ft 7.05 ft -
Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Under roof mounted heating ventilating and air conditioning system -
Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests External sun shields at side and rear windows -
Components (3) Roller blinds at all windows Robust instrument panel including large colored BCS screen with transflective technology -
Components (4) Windshield with parallel intermittent wiper/washer Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system -
Components (5) All-round safety glass, armored windshield and sliding side window Hydraulically operated 45 degree access stairway -
Components (6) Operator Protective Guard (Top Guard) Emergency egress ladder with ladder cage -
Components (7) Single HVAC with option for Dual HVAC Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat -
Components (8) Joystick controls integrated in independently adjustable seat consoles Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests -
Components (9) Fold-away auxiliary seat with safety belt Roller blinds at all windows -
Components (10) External sun shields at side and rear windows Windshield with parallel intermittent wiper/washer -
Components (11) Sliding emergency ladder (kick-down type) with ladder cage All-round safety glass, armored windshield and sliding side window -
Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated Operator Protective Guards (ISO 10262:1998 Level II -
Components (13) Robust instrument panel including large colored BCS screen with transflective technology Joystick controls integrated in independently adjustable seat consoles -
Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
Board Control System (BCS III) Features (6) Graphic charts of logged data - -
Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -
Components (14) - Fold-away auxiliary seat with safety belt -

Automatic Lubrication System

Capacity - Grease Container 188 gal (US) 119 gal (US) -
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times -
Type (2) System failures displayed by Board Control System Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders -
Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump Lubricated pinion for greasing of internal gearing of swing ring -
Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders System failures displayed by Board Control System -
Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring Grease filters between service station and container as well as directly behind grease pump -

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth -
All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage and kinematic assistance to hydraulic forces -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance Horizontal automatic constant-angle bucket guidance and vertical automatic constant-angle bucket guidance -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance Constant boom momentum throughout the whole lift arc and crowd force assistance -
Type (1) Inspection hole in monoboom BH Catwalks with rails at booms -
Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Special wear packages for highly abrasive materials on request -
Type (3) Special wear packages for highly abrasive materials on request Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve -
Type (4) Catwalks with rails at boom (FS and BH) Welding procedures allow for internal counter-welding (double prep weld) wherever possible -
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Booms and sticks are stress-relieved after welding -
Type (6) Boom and sticks are stress-relieved after welding Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas -
Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas - -
Type (8) Guards for shovel cylinders (FS) - -

Bucket

Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ 22.2 yd³ -
Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ 21.6 yd³ -

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground - -

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 - 1649 HP -
Net Power - ISO 9249 - 1625 HP -
Net Power - SAE J1349 - 1541 HP -
Emissions - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 - 1531 HP -
Net Power - SAE J1349 - 1425 HP -
Net Power - ISO 9249 - 1511 HP -
Emissions - Meets China Nonroad Stage III emission standards, equivalent to U.S. EPA Tier 2 -

Electrical System

Batteries - 4 maintenance-free batteries -

Digging Forces

Maximum Crowd Force - 291700 ft·lbf -
Maximum Tearout Force - 212150 ft·lbf -
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