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6040 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 2079 HP - -
Bucket Payload 43.7 ton (US) - -
Operating Weight 446 ton (US) - -
Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. - -

Engine

Engine Model 2 x Cat C32 - -
Gross Power - SAE J1995 2079 HP - -
Net Power - SAE J1349 1915 HP - -
Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -

Diesel Engines

Number of Cylinders - Each Engine 12 - -
Bore 5.71 in - -
Stroke 6.38 in - -
Displacement 1959 in³ - -
Aspiration Turbocharged and air-to-air aftercooled - -
Components (1) Additional high-capacity water separator - -
Components (2) Two-stage fuel filter including water separator - -
Components (3) Heavy-duty air filters - -
Components (4) Microprocessed engine management - -
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed - -
Fuel Tank Capacity 2098 gal (US) - -
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards - -

Electrical System - Diesel Drive

System Voltage 24V - -
Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total - -
Components (1) 6 maintenance-free batteries - -
Components (2) Battery isolation relays and switches - -
Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab - -
Components (4) 14 LED high-brightness working flood lights - -
Components (5) 11 LED high-brightness service lights - -

Operating Weights

6040 FS - Standard Track Pads 3.9 ft - -
6040 FS - Operating Weight 891980 lb - -
6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
6040 - Standard Track Pads 3.9 ft - -
6040 - Operating Weight 897930 lb - -
6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
Note 1600 mm track pads available as option - -
6040 FS - Note Other track pads available on request - -

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
Main Pumps - Diesel Version 4 x variable swash plate pumps - -
Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) - -
Maximum Pressure - Attachment 4350 psi - -
Maximum Pressure - Travel 5080 psi - -
Swing Pumps - Diesel Version 4 x reversible swash plate pump - -
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) - -
Maximum Pressure - Swing Pumps 5080 psi - -

Hydraulic Oil Cooling

Diameter - Fan 2 × 1524 mm (2 × 60 in) - -
Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) - -
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - -
Features (2) Fan speed is thermostatically controlled - -
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - -
Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -

Swing System

Swing Drive 3 compact planetary transmissions with axial piston motors - -
Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released - -
Maximum Swing Speed - Diesel Version 4.7 r/min - -
Swing Ring Triple-race roller bearing with sealed internal gearing - -
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody - -
Features (2) Closed-loop swing circuit with torque control - -
Features (3) Hydraulic braking of the swing motion by counteracting control - -
Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system - -

Undercarriage

Travel Speed - 1st Stage - Maximum 0.93 mile/h - -
Travel Speed - 2nd Stage - Maximum 1.55 mile/h - -
Maximum Tractive Force 471260 lb - -
Gradeability - Travel Drives - Maximum 57 % - -
Track Pads - Each Side 42 - -
Bottom Rollers - Each Side 7 - -
Support Rollers - Each Side 2 plus a skid plate in between - -
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors - -
Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened - -
Components (2) Acoustic travel alarm - -
Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins - -
Components (4) All teeth contact areas of sprocket and pad links are hardened - -
Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator - -
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel - -

Operator's Cab

Operator's Eye Level - Approximately 22.31 ft - -
Internal Dimensions of Cab - Length 7.22 ft - -
Internal Dimensions of Cab - Width 5.25 ft - -
Internal Dimensions of Cab - Height 7.05 ft - -
Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat - -
Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests - -
Components (3) Roller blinds at all windows - -
Components (4) Windshield with parallel intermittent wiper/washer - -
Components (5) All-round safety glass, armored windshield and sliding side window - -
Components (6) Operator Protective Guard (Top Guard) - -
Components (7) Single HVAC with option for Dual HVAC - -
Components (8) Joystick controls integrated in independently adjustable seat consoles - -
Components (9) Fold-away auxiliary seat with safety belt - -
Components (10) External sun shields at side and rear windows - -
Components (11) Sliding emergency ladder (kick-down type) with ladder cage - -
Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated - -
Components (13) Robust instrument panel including large colored BCS screen with transflective technology - -
Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
Board Control System (BCS III) Features (6) Graphic charts of logged data - -
Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -

Automatic Lubrication System

Capacity - Grease Container 188 gal (US) - -
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times - -
Type (2) System failures displayed by Board Control System - -
Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump - -
Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders - -
Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring - -

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - -
All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges - -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance - -
Type (1) Inspection hole in monoboom BH - -
Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve - -
Type (3) Special wear packages for highly abrasive materials on request - -
Type (4) Catwalks with rails at boom (FS and BH) - -
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible - -
Type (6) Boom and sticks are stress-relieved after welding - -
Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas - -
Type (8) Guards for shovel cylinders (FS) - -

Bucket

Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ - -
Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ - -

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground - -
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