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6040 Hydraulic Mining Shovel
6060 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 2079 HP 3015 HP -
Bucket Payload 43.7 ton (US) 67 ton (US) -
Operating Weight 446 ton (US) 660 ton (US) -
Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available. -

Engine

Engine Model 2 x Cat C32 2 x Cat 3512E -
Gross Power - SAE J1995 2079 HP - -
Net Power - SAE J1349 1915 HP - -
Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -

Diesel Engines

Number of Cylinders - Each Engine 12 12 -
Bore 5.71 in 6.69 in -
Stroke 6.38 in 8.46 in -
Displacement 1959 in³ 3574 in³ -
Aspiration Turbocharged and air-to-air aftercooled Turbocharged and charge air-cooled -
Components (1) Additional high-capacity water separator Non-DEF Aftertreatment system with Diesel Oxidation Catalysts (DOCs) -
Components (2) Two-stage fuel filter including water separator High-capacity water separator -
Components (3) Heavy-duty air filters Two-stage fuel filter with series filtration -
Components (4) Microprocessed engine management Heavy-duty air filters -
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Microprocessed engine management -
Fuel Tank Capacity 2098 gal (US) - -
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards - -
Rated Speed - 1,800 min-1 (1,800 rpm) -
Components (6) - Hydraulically driven radiator fan with electronically controlled fan speed -
Components (7) - Exhaust manifold and turbo heat shields -

Electrical System - Diesel Drive

System Voltage 24V - -
Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total - -
Components (1) 6 maintenance-free batteries - -
Components (2) Battery isolation relays and switches - -
Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab - -
Components (4) 14 LED high-brightness working flood lights - -
Components (5) 11 LED high-brightness service lights - -

Operating Weights

6040 FS - Standard Track Pads 3.9 ft - -
6040 FS - Operating Weight 891980 lb - -
6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
6040 - Standard Track Pads 3.9 ft - -
6040 - Operating Weight 897930 lb - -
6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
Note 1600 mm track pads available as option Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, 100% fuel and lubricants. -
6040 FS - Note Other track pads available on request - -
6060 FS - Standard Track Pads - 4.58 ft -
6060 FS - Operating Weight - 1320110 lb -
6060 FS - Ground Pressure - 26.6 N/cm2 (38.5 psi) -
Backhoe - Standard Track Pads - 4.58 ft -
Backhoe - Operating Weight - 1323860 lb -
Backhoe - Ground Pressure - 26.7 N/cm2 (38.7 psi) -

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
Main Pumps - Diesel Version 4 x variable swash plate pumps 8 variable swash plate pumps -
Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) 8 x 650 L/min (8 x 172 gal/min) -
Maximum Pressure - Attachment 4350 psi 4640 psi -
Maximum Pressure - Travel 5080 psi 5220 psi -
Swing Pumps - Diesel Version 4 x reversible swash plate pump 4 reversible swash plate pumps -
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) 4 x 352 L/min (4 x 93 gal/min) -
Maximum Pressure - Swing Pumps 5080 psi 5075 psi -

Hydraulic Oil Cooling

Diameter - Fan 2 × 1524 mm (2 × 60 in) 46 in -
Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) - -
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running -
Features (2) Fan speed is thermostatically controlled Fan speed and flow of oil to the coolers are thermostatically controlled -
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature -
Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -
Oil Flow of Cooling Pumps - 4 x 488 L/min (4 x 129 gal/min) -
Components - 4 cooling fans -
Features (4) - Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers -

Swing System

Swing Drive 3 compact planetary transmissions with axial piston motors 4 compact planetary transmissions with axial piston motors -
Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released - -
Maximum Swing Speed - Diesel Version 4.7 r/min - -
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing -
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody -
Features (2) Closed-loop swing circuit with torque control Closed-loop swing circuit with torque control -
Features (3) Hydraulic braking of the swing motion by counteracting control Hydraulic braking of the swing motion by counteracting control -
Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system -
Parking Brakes - Wet multiple disc brake, spring loaded/hydraulically released -
Maximum Swing Speed - 3.8 r/min -

Undercarriage

Travel Speed - 1st Stage - Maximum 0.93 mile/h 0.68 mile/h -
Travel Speed - 2nd Stage - Maximum 1.55 mile/h 0.99 mile/h -
Maximum Tractive Force 471260 lb 661160 lb -
Gradeability - Travel Drives - Maximum 57 % 39 % -
Track Pads - Each Side 42 42 -
Bottom Rollers - Each Side 7 7 -
Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between -
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors -
Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened HD tracks with cast double-grouser track pad -
Components (2) Acoustic travel alarm HD fixed axle rollers and idlers -
Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Hardened running surfaces of sprockets, idlers, rollers, pad links, and teeth contact areas -
Components (4) All teeth contact areas of sprocket and pad links are hardened Acoustic travel alarm (forward and reverse) -
Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Fully hydraulic, self-adjusting track tensioning system with piston accumulator -
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel -

Operator's Cab

Operator's Eye Level - Approximately 22.31 ft 24.91 ft -
Internal Dimensions of Cab - Length 7.22 ft 7.33 ft -
Internal Dimensions of Cab - Width 5.25 ft 5.33 ft -
Internal Dimensions of Cab - Height 7.05 ft 6.75 ft -
Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Single hydraulically driven HVAC System, with dual system option -
Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests In-floor window with removable grate -
Components (3) Roller blinds at all windows Pneumatically cushioned and multi-adjustable comfort seat with heating, cooling, and lumbar support -
Components (4) Windshield with parallel intermittent wiper/washer Independently adjustable seat consoles with integrated joysticks -
Components (5) All-round safety glass, armored windshield and sliding side window Operator Protective Guard (Top Guard) (ISO 10262:1998) -
Components (6) Operator Protective Guard (Top Guard) Elevated full-size trainer seat with safety belt and laptop desk -
Components (7) Single HVAC with option for Dual HVAC Additional fold-away auxiliary seat with safety belt -
Components (8) Joystick controls integrated in independently adjustable seat consoles Operator Presence switch -
Components (9) Fold-away auxiliary seat with safety belt Monitoring system with 254 mm (10 in) touch screen -
Components (10) External sun shields at side and rear windows Powered 45 degree access stairway -
Components (11) Sliding emergency ladder (kick-down type) with ladder cage Emergency egress ladder -
Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated FM/AM radio with USB and AUX input -
Components (13) Robust instrument panel including large colored BCS screen with transflective technology Roller blinds on 3 front windows -
Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
Board Control System (BCS III) Features (6) Graphic charts of logged data - -
Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -
Components (14) - 3 cup holders -
Components (15) - Cat Electronic Technician service port -

Automatic Lubrication System

Capacity - Grease Container 188 gal (US) 188 gal (US) -
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times -
Type (2) System failures displayed by Board Control System System failures displayed by monitoring system -
Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump Grease filters (200 µm) between service station and container as well as directly behind grease pump -
Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders Main lube system connections include: pivot points of attachment, bucket and cylinders, raceways of swing roller bearing, and 2 greasing pinions for the internal gearing of swing ring -
Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring - -

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth -
All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage; Kinematic assistance to hydraulic forces -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance Horizontal Automatic constant-angle bucket guidance; Vertical Automatic constant-angle bucket guidance -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance Constant boom momentum throughout the entire lift arc; Crowd force assistance -
Type (1) Inspection hole in monoboom BH Catwalks with rails at booms (FS and BH) -
Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Guards for shovel cylinders (FS) -
Type (3) Special wear packages for highly abrasive materials on request Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve -
Type (4) Catwalks with rails at boom (FS and BH) Service access holes from both sides of boom (FS and BH) and stick (FS) -
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Welding procedures allow for internal counter-welding (double prep weld) wherever possible -
Type (6) Boom and sticks are stress-relieved after welding Booms and sticks are stress-relieved after welding -
Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas -
Type (8) Guards for shovel cylinders (FS) Special wear packages for highly abrasive materials available upon request -

Bucket

Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ - -
Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ - -

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground Retractable service station installed underneath the engine module and easily accessible from ground. -
Equipped With (1) - Quick couplings for: Diesel fuel, Engine coolant - left/right engine, Pump transmission gear oil - left/right engine, Engine oil - left/right engine, Hydraulic oil tank, and grease container -
Equipped With (2) - Cat jump-start socket -
Equipped With (3) - Indicator lights -

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 - 3025 HP -
Net Power - ISO 9249 - 2990 HP -
Net Power - SAE J1349 - 2821 HP -
Emissions - Optimized for fuel consumption. -

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 - 3015 HP -
Net Power - SAE J1349 - 2810 HP -
Net Power - ISO 9249 - 2979 HP -
Emissions - Meets U.S. EPA Tier 4 Final emission requirements. These engines participate in the U.S. EPA averaging, banking, and trading provisions. -

Electrical System

System Voltage - 24 V -
Batteries in Series/Parallel Installation - 6 x 210 Ah; 12 V each; 630 Ah 24 V in total -
Components (1) - 6 maintenance-free batteries -
Components (2) - Lockable battery isolator switch -
Components (3) - Lockable starter isolator switch -
Components (4) - 13 LED high-brightness working flood lights -
Components (5) - 17 LED service lights -
Components (6) - 2 electric horns (1 cab module; 1 oil cooler module) -

Service Refill Capacities

Fuel Tank - 3136 gal (US) -
Hydraulic Tank - 1876 gal (US) -
Hydraulic System - Including Tank - 2483 gal (US) -
Engine Oil - 86.6 gal (US) -
Cooling System - 211.4 gal (US) -
Swing Drive - 42.4 gal (US) -
Grease Tank - 188 gal (US) -

Digging Forces

Maximum Crowd Force - 494410 lb -
Maximum Breakout Force - 388780 lb -

Working Ranges

Maximum Digging Height - 51.17 ft -
Maximum Digging Reach - 54.17 ft -
Maximum Digging Depth - 9.17 ft -

Standard Bucket Capacity

Face Shovel (heaped 2:1) - 44.5 yd³ -
Backhoe (heaped 1:1) - 44.5 yd³ -

Backhoe Attachment (BH) - Digging Forces

Stick Digging Force - ISO - 295740 lb -
Bucket Digging Force - ISO - 274840 lb -

Backhoe Attachment (BH) - Working Range

Maximum Digging Height - 52.83 ft -
Maximum Digging Reach - 62.33 ft -
Maximum Digging Depth - 29.17 ft -
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