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    6040 Hydraulic Mining Shovel
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    6015 Hydraulic Shovel
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    General
    Engine Output - SAE J1995 2079 HP 824 HP -
    Bucket Payload 43.7 ton (US) 16.1 ton (US) -
    Operating Weight 446 ton (US) 154.3 ton (US) -
    Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. Specifications shown above apply to highly regulated, backhoe configuration. Lesser regulated and frontless configurations are also available. -

    Engine
    Engine Model 2 x Cat C32 - -
    Gross Power - SAE J1995 2079 HP - -
    Net Power - SAE J1349 1915 HP - -
    Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -
    Emissions - U.S. EPA Tier 4 Final and EU Stage V; China Nonroad Stage III, equivalent to U.S. EPA Tier 2; Equivalent to U.S. EPA Tier 1 -

    Diesel Engines
    Number of Cylinders - Each Engine 12 - -
    Bore 5.71 in - -
    Stroke 6.38 in - -
    Displacement 1959 in³ - -
    Aspiration Turbocharged and air-to-air aftercooled - -
    Components (1) Additional high-capacity water separator - -
    Components (2) Two-stage fuel filter including water separator - -
    Components (3) Heavy-duty air filters - -
    Components (4) Microprocessed engine management - -
    Components (5) Hydraulically driven radiator fan with electronically controlled fan speed - -
    Fuel Tank Capacity 2098 gal (US) - -
    Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards - -

    Electrical System - Diesel Drive
    System Voltage 24V - -
    Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total - -
    Components (1) 6 maintenance-free batteries - -
    Components (2) Battery isolation relays and switches - -
    Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab - -
    Components (4) 14 LED high-brightness working flood lights - -
    Components (5) 11 LED high-brightness service lights - -

    Operating Weights
    6040 FS - Standard Track Pads 3.9 ft - -
    6040 FS - Operating Weight 891980 lb - -
    6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
    6040 - Standard Track Pads 3.9 ft - -
    6040 - Operating Weight 897930 lb - -
    6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
    Note 1600 mm track pads available as option - -
    6040 FS - Note Other track pads available on request - -

    Hydraulic System with Pump Managing System
    Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
    Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
    Main Pumps - Diesel Version 4 x variable swash plate pumps - -
    Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) - -
    Maximum Pressure - Attachment 4350 psi - -
    Maximum Pressure - Travel 5080 psi - -
    Swing Pumps - Diesel Version 4 x reversible swash plate pump - -
    Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) - -
    Maximum Pressure - Swing Pumps 5080 psi - -

    Hydraulic Oil Cooling
    Diameter - Fan 2 × 1524 mm (2 × 60 in) - -
    Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) - -
    Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - -
    Features (2) Fan speed is thermostatically controlled - -
    Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - -
    Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
    Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -

    Swing System
    Swing Drive 3 compact planetary transmissions with axial piston motors Two (2) compact planetary transmissions with axial piston motors -
    Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring-loaded/hydraulically released -
    Maximum Swing Speed - Diesel Version 4.7 r/min - -
    Swing Ring Triple-race roller bearing with sealed internal gearing Cross roller bearing with sealed internal gearing -
    Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Closed-loop swing circuit with speed control -
    Features (2) Closed-loop swing circuit with torque control Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking -
    Features (3) Hydraulic braking of the swing motion by counteracting control All raceways and the internal gearing of swing ring supplied by automatic central lubrication system -
    Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system - -
    Maximum Swing Speed - 4.9 r/min -

    Undercarriage
    Travel Speed - 1st Stage - Maximum 0.93 mile/h - -
    Travel Speed - 2nd Stage - Maximum 1.55 mile/h - -
    Maximum Tractive Force 471260 lb 197157 lbf -
    Gradeability - Travel Drives - Maximum 57 % - -
    Track Pads - Each Side 42 - -
    Bottom Rollers - Each Side 7 - -
    Support Rollers - Each Side 2 plus a skid plate in between - -
    Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors - -
    Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
    Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened Forged double-grouser track pads -
    Components (2) Acoustic travel alarm Chain links connected by hardened pins and bushings -
    Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Postive Pin Retention (PPR2) sealed and greased track design -
    Components (4) All teeth contact areas of sprocket and pad links are hardened All running surfaces of sprockets, idlers, rollers and track chain links hardened -
    Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Fully hydraulic self-adjusting track tensioning system with accumulator -
    Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent overspeed on downhill travel -
    Travel Speed - Two Stages - 1st Stage - Maximum - 1.6 mile/h -
    Travel Speed - Two Stages - 2nd Stage - Maximum - 2.3 mile/h -
    Maximum Drawbar Pull - Forward - 192886 lbf -
    Maximum Drawbar Pull - Reverse - 220987 lbf -
    Gradeability - Travel Drives - 38°/78% (SAE J1309) -
    Hydraulic Track Tensioning - With accumulator -
    Number of Shoes - Each Side - 46 -
    Number of Track Rollers - Each Side - 9 -
    Number of Carrier Rollers - Each Side - 3 -
    Components (7) - Audible travel alarm -

    Operator's Cab
    Operator's Eye Level - Approximately 22.31 ft - -
    Internal Dimensions of Cab - Length 7.22 ft - -
    Internal Dimensions of Cab - Width 5.25 ft - -
    Internal Dimensions of Cab - Height 7.05 ft - -
    Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Pressurized operator station with positive filtration -
    Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Heated cab mirror -
    Components (3) Roller blinds at all windows Sliding upper door window (left-hand cab door) -
    Components (4) Windshield with parallel intermittent wiper/washer Glass-breaking safety hammer -
    Components (5) All-round safety glass, armored windshield and sliding side window Removable lower windshield with in cab storage bracket -
    Components (6) Operator Protective Guard (Top Guard) Joystick Controls Alternate Patterns including ISO/JIS, BHL, MHI, KOBE, or SCM -
    Components (7) Single HVAC with option for Dual HVAC Beverage holder -
    Components (8) Joystick controls integrated in independently adjustable seat consoles Literature holder -
    Components (9) Fold-away auxiliary seat with safety belt AM/FM radio -
    Components (10) External sun shields at side and rear windows Radio with MP3 auxiliary audio port -
    Components (11) Sliding emergency ladder (kick-down type) with ladder cage Two stereo speakers -
    Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated Storage shelf suitable for lunch or toolbox -
    Components (13) Robust instrument panel including large colored BCS screen with transflective technology Color LCD display with warning, filter/fluid change, and working hour information -
    Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
    Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
    Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
    Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
    Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
    Board Control System (BCS III) Features (6) Graphic charts of logged data - -
    Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -
    Components (14) - Adjustable armrest -
    Components (15) - Height-adjustable joystick consoles -
    Components (16) - Neutral lever (lock out) for all controls -
    Components (17) - Travel control pedals with removable hand levers -
    Components (18) - Two power outlets, 10 amp (total) -
    Components (19) - Laminated glass front upper window and tempered other windows -

    Automatic Lubrication System
    Capacity - Grease Container 188 gal (US) - -
    Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Central bank lubrication system -
    Type (2) System failures displayed by Board Control System Grease is automatically applied to all attachment pivot points (except bucket linkage) and slew bearing -
    Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump Standard grease reel on machine for bucket linkage -
    Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders Grease refill service point accessible from ground -
    Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring - -
    Capacity - Grease Barrel - 18 gal (US) -

    Attachments
    All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - -
    All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges - -
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - -
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - -
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance - -
    Type (1) Inspection hole in monoboom BH Boom and stick torsion-resistant with welded box design -
    Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve High-tensile steel with solid steel castings at pivot areas -
    Type (3) Special wear packages for highly abrasive materials on request Boom and stick stress-relieved after welding -
    Type (4) Catwalks with rails at boom (FS and BH) Float valve for boom down function -
    Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible - -
    Type (6) Boom and sticks are stress-relieved after welding - -
    Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas - -
    Type (8) Guards for shovel cylinders (FS) - -
    Buckets Equipped With - – Special liner material covering main wear areas inside and outside – Lip shrouds – Wing shrouds – Heel shrouds -

    Bucket
    Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ - -
    Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ - -

    Retractable Service Station
    Installation Retractable service station installed underneath the engine module and easily accessible from ground - -

    Engine - U.S. EPA Tier 4 Final
    Engine Model - Cat® C27 -
    Gross Power - SAE J1995 - 824 HP -
    Net Power - SAE J1349 - 746 HP -

    Engine - Cat C27 with Tier 4 Final Emission Standards
    Number of Cylinders - 12 -
    Bore - 5.4 in -
    Stroke - 6 in -
    Displacement - 1648 in³ -

    Engine - Equivalent to U.S. EPA Tier 2
    Engine Model - Cat® C27 -
    Gross Power - SAE J1995 - 839 HP -
    Net Power - SAE J1349 - 746 HP -

    Engine - Cat C27 with Tier 1 or Tier 2 Equivalent Emission Standards
    Number of Cylinders - 12 -
    Bore - 5.4 in -
    Stroke - 6 in -
    Displacement - 1648 in³ -
    Aspiration - Turbocharged and air-to-air aftercooled -

    Operating Weights - Backhoe
    Operating Weight - 154 ton (US) -

    Weights
    Ground Pressure - 23.6 psi -
    Note - Operating weight includes: 700 mm (28 in) track shoes, 7.6 m (24 ft 11 in) boom, 3.4 m (11 ft 2 in) stick, standard rock bucket, 100% fuel and lubricants -
    Operating Weight - 308000 lb -

    Track
    Standard - 28 in -
    Wide - 36 in -
    Extra Wide - 39 in -
    Number of Shoes - Each Side - 46 -
    Number of Track Rollers - Each Side - 9 -
    Number of Carrier Rollers - Each Side - 3 -
    Track Pads - Double grouser -

    Drive
    Travel Speed - Two Stages - 1st Stage - Maximum - 1.4 mile/h -
    Travel Speed - Two Stages - 2nd Stage - Maximum - 2.1 mile/h -
    Maximum Drawbar Pull - Forward - 192886 lbf -
    Maximum Drawbar Pull - Reverse - 220987 lbf -
    Gradeability - Travel Drives - Approximately 42% -
    Hydraulic Track Tensioning - With accumulator -
    Maximum Drawbar Pull - 179847 lbf -

    Service Refill Capacities
    Fuel Tank - 449 gal (US) -
    Cooling System - 44 gal (US) -
    Engine Oil - 23 gal (US) -
    Swing Drive - 2.4 gal (US) -
    Hydraulic System - Including Tank - 463 gal (US) -
    Hydraulic Tank - 253 gal (US) -
    Grease Tank - 18 gal (US) -

    Electrical System
    System Voltage - 24 V -
    Batteries - 4 × 200 Ah (12 V each) -
    Alternator Rating - 150 A (24 V) in total -
    Components (1) - Emergency stop in cabin, engine module, pump room and on service station accessible from ground level -
    Components (2) - Four maintenance free batteries -
    Components (3) - Lockable battery isolation switch -
    Components (5) - 14 LED high-brightness working lights -
    Components (4) - 5 LED service lights -
    Components (6) - 2 electric horns -
    Components (7) - Two (2) lights for rear end -
    Components (9) - One (1) beacon light on cabin roof -
    Components (8) - One (1) light for machine deck/service -

    Hydraulic System
    Main Pumps - 3 × variable swash plate pumps -
    Main Pumps - Maximum Total Oil Flow - 407 gal/min -
    Main Pumps - Maximum Pressure - Attachment - 4641 psi -
    Pilot Pump - 1 × gear pump -
    Pilot Pump - Maximum Flow, Pilot - 40.4 gal/min -
    Pilot Pump - Maximum Pressure, Pilot - 1378 psi -
    Main Pumps - Maximum Pressure - Travel - 4641 psi -
    Swing Pump - 1 × variable swash plate pump -
    Engine Fan Pump - Maximum Flow, Engine Fan - 53.1 gal/min -
    Engine Fan Pump - Maximum Pressure, Engine Fan - 3191 psi -
    Engine Fan Pump - 1 × variable swash plate pump -
    Hydraulic Fan Pump - Maximum Flow, Hydraulic Fan - 22.7 gal/min -
    Swing Pump - Maximum Flow - Swing - 127 gal/min -
    Hydraulic Fan Pump - 1 × variable swash plate pump -
    Hydraulic Fan Pump - Maximum Pressure, Hydraulic Fan - 1958 psi -
    Swing Pump - Maximum Pressure - Swing - 5294 psi -
    Hydraulic Oil Cooling - Maximum Flow - 284 gal/min -
    Hydraulic Oil Cooling - Diameter of Fan - 40 in -
    Filters (1) - Full-flow high-pressure filters (200 μm) for main pumps -
    Filters (2) - Full-flow filters (20 μm) for complete return circuit -
    Filters (3) - Pressure filters (16 μm) for servo circuit -
    Filters (4) - Full-flow filters (6 μm) for engine cooling return circuit -
    Filters (5) - Swing charge filter (15 μm) -
    Filters (6) - Pump case return screens (125 μm) -

    Centralized Service Area
    Feature - Accessible from ground level -
    Equipped With (1) - Emergency stop -
    Equipped With (2) - Quick couplings for: Diesel fuel and Grease -

    Backhoe Attachment (BH) - Working Range
    Maximum Digging Depth - 26.3 ft -
    Maximum Digging Reach - 45.6 ft -
    Maximum Digging Height - 41.9 ft -
    Maximum Dump Height - 27.9 ft -

    Backhoe Attachment (BH) - Digging Forces
    Bucket Digging Force - ISO - 120947 lbf -
    Bucket Digging Force - SAE - 112600 lbf -
    Stick Digging Force - ISO - 104761 lbf -
    Stick Digging Force - SAE - 98800 lbf -

    Backhoe Attachment (BH) - Backhoe
    Capacity 1:1 - 10.6 yd³ -
    Total Width - 8.8 ft -
    Number of Teeth - 5 -
    Tooth System - Cat C70 or M75 -
    Weight - Including Standard Wear Package - 18521 lb -
    Maximum Material Density - Loose - 3030 lb/yd³ -
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