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6040 Hydraulic Mining Shovel
6030 Hydraulic Shovel
6020B Hydraulic Shovel

General

Engine Output - SAE J1995 2079 HP 1649 HP 1040 HP
Bucket Payload 43.7 ton (US) 33 ton (US) 23.8 ton (US)
Operating Weight 446 ton (US) 324 ton (US) 253.8 ton (US)
Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. Specifications shown above apply to the highly regulated Face Shovel configuration. Backhoe and Frontless configurations are also available for all regions. Specifications shown above apply to a Backhoe configuration. A frontless configuration is also available.
Standard Bucket Capacity - - 15.7 yd³

Engine

Engine Model 2 x Cat C32 - -
Gross Power - SAE J1995 2079 HP - -
Net Power - SAE J1349 1915 HP - -
Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -

Diesel Engines

Number of Cylinders - Each Engine 12 12 -
Bore 5.71 in 5.42 in -
Stroke 6.38 in 6 in -
Displacement 1959 in³ 1648 in³ -
Aspiration Turbocharged and air-to-air aftercooled Turbocharged and air-to-air aftercooled -
Components (1) Additional high-capacity water separator Hydraulically driven radiator fan with electronically controlled fan speed -
Components (2) Two-stage fuel filter including water separator Micro processed engine management -
Components (3) Heavy-duty air filters Heavy-duty air filters -
Components (4) Microprocessed engine management Two-stage fuel filter, including water separator -
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Additional high-capacity water separator -
Fuel Tank Capacity 2098 gal (US) 1342 gal (US) -
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -

Electrical System - Diesel Drive

System Voltage 24V 24V -
Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total 4 x 210 Ah at 12V each; 420 Ah with 24V in total -
Components (1) 6 maintenance-free batteries Battery isolation relays -
Components (2) Battery isolation relays and switches Emergency stop switches accessible from ground level and in engine module -
Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab 14 LED high-brightness working flood lights -
Components (4) 14 LED high-brightness working flood lights 11 LED service lights -
Components (5) 11 LED high-brightness service lights - -

Operating Weights

6040 FS - Standard Track Pads 3.9 ft - -
6040 FS - Operating Weight 891980 lb - -
6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
6040 - Standard Track Pads 3.9 ft - -
6040 - Operating Weight 897930 lb - -
6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
Note 1600 mm track pads available as option Other track pads available on request. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, and 100% fuel and lubricants. -
6040 FS - Note Other track pads available on request - -
6030 FS - Standard Track Pads - 3.25 ft -
6030 FS - Operating Weight - 657640 lb -
6030 FS - Ground Pressure - 32.2 psi -
6030 - Standard Track Pads - 3.25 ft -
6030 - Operating Weight - 660060 lb -
6030 - Ground Pressure - 32.3 psi -

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
Main Pumps - Diesel Version 4 x variable swash plate pumps - -
Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) 4 x 552 L/min (4 x 146 gal/min) -
Maximum Pressure - Attachment 4350 psi 4495 psi -
Maximum Pressure - Travel 5080 psi 5220 psi -
Swing Pumps - Diesel Version 4 x reversible swash plate pump - -
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) 4 x 197 L/min (4 x 52 gal/min) -
Maximum Pressure - Swing Pumps 5080 psi 5076 psi -
Hydraulic Tank Capacity - Approximately - 707 gal (US) -
Total Volume of Hydraulic Oil - Approximately - 925 gal (US) -
Main Pumps - 4 x variable swash plate pumps -
Swing Pumps - 2 x reversible swash plate double pumps -

Hydraulic Oil Cooling

Diameter - Fan 2 × 1524 mm (2 × 60 in) 48 in 4.92 ft
Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) 2 x 467 L/min (2 x 123 gal/min) -
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running
Features (2) Fan speed is thermostatically controlled - Variable electronically controlled flow of oil through cooler and fan speed
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - Superior cooling efficiency to ensure optimum oil temperature
Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -
Oil Flow of Cooling Pumps - - 211 gal/min

Swing System

Swing Drive 3 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors
Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released - Wet multiple-disc brake, spring-loaded/hydraulically released
Maximum Swing Speed - Diesel Version 4.7 r/min 4.6 r/min -
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody - Open swing circuit with auto slow down when joysticks in neutral
Features (2) Closed-loop swing circuit with torque control - All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system
Features (3) Hydraulic braking of the swing motion by counteracting control - -
Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system - -
Parking Brakes - Wet multiple-disc brake, spring-loaded/hydraulically released -
Maximum Swing Speed - AC Version - 5 r/min -
Maximum Swing Speed - - 4.9 r/min

Undercarriage

Travel Speed - 1st Stage - Maximum 0.93 mile/h 0.87 mile/h 0.68 mile/h
Travel Speed - 2nd Stage - Maximum 1.55 mile/h 1.68 mile/h 1.49 mile/h
Maximum Tractive Force 471260 lb 360144 ft·lbf 265860 lbf
Gradeability - Travel Drives - Maximum 57 % - -
Track Pads - Each Side 42 44 45
Bottom Rollers - Each Side 7 7 8
Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between 3
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors
Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened Forged double-grouser track pads
Components (2) Acoustic travel alarm Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Chain links connected by hardened pins and bushings
Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Fully hydraulic self-adjusting track tensioning system with membrane accumulator All running surfaces of sprockets, idlers, rollers and track chain links hardened
Components (4) All teeth contact areas of sprocket and pad links are hardened Automatic hydraulic retarder valve to prevent over-speed on downhill travel Fully hydraulic self-adjusting track tensioning system with accumulator
Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Acoustic travel alarm Automatic hydraulic retarder valve to prevent overspeed on downhill travel
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel - Audible travel alarm
Gradeability - Travel Drives - Approximate - 47 % -
Parking Brakes - Wet multiple disc brake, spring loaded/hydraulically released Wet multiple disc brake, spring loaded/hydraulically released
Gradeability - Travel Drives - - Approximately 54%

Operator's Cab

Operator's Eye Level - Approximately 22.31 ft 21.33 ft -
Internal Dimensions of Cab - Length 7.22 ft 7.22 ft 7.32 ft
Internal Dimensions of Cab - Width 5.25 ft 5.25 ft 5.33 ft
Internal Dimensions of Cab - Height 7.05 ft 7.05 ft 6.79 ft
Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Under roof mounted heating ventilating and air conditioning system Large cab floor window with removable grating for easy cleaning
Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests External sun shields at side and rear windows Pneumatically cushioned and multi-adjustable operator seat with lumbar support, safety belt, head- and armrests
Components (3) Roller blinds at all windows Robust instrument panel including large colored BCS screen with transflective technology Safety switch in operator's seat for automatic motion shutdown
Components (4) Windshield with parallel intermittent wiper/washer Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system Joystick integrated in adjustable seat armrest
Components (5) All-round safety glass, armored windshield and sliding side window Hydraulically operated 45 degree access stairway Full sized trainer seat with safety belt and work table
Components (6) Operator Protective Guard (Top Guard) Emergency egress ladder with ladder cage Auxiliary fold-away seat with safety belt for 3rd person
Components (7) Single HVAC with option for Dual HVAC Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Operator Protective Guard (rock guard; approved according to ISO 10262:1998 [Top Guard]) compliant
Components (8) Joystick controls integrated in independently adjustable seat consoles Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Windshield with parallel intermittent wiper/washer
Components (9) Fold-away auxiliary seat with safety belt Roller blinds at all windows Roller blinds
Components (10) External sun shields at side and rear windows Windshield with parallel intermittent wiper/washer Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Components (11) Sliding emergency ladder (kick-down type) with ladder cage All-round safety glass, armored windshield and sliding side window Additional emergency ladder in close proximity to emergency escape window
Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated Operator Protective Guards (ISO 10262:1998 Level II -
Components (13) Robust instrument panel including large colored BCS screen with transflective technology Joystick controls integrated in independently adjustable seat consoles -
Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
Board Control System (BCS III) Features (6) Graphic charts of logged data - -
Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -
Components (14) - Fold-away auxiliary seat with safety belt -
New BCS Features (1) - - Robust instrument panel including large (254 mm/10 in) color touch screen
New BCS Features (3) - - Graphical data logging
New BCS Features (4) - - Fault memory capabilities
Operator's Eye Level (approximate) - - 18.04 ft
New BCS Features (2) - - On-screen troubleshooting assistance
New BCS Features (5) - - USB, Lan (TCP/IP) and CAN BUS interfaces for data export
New Board Control System (BCS) Features: - - Electronic monitoring, data logging and diagnostic system for vital signs & service data of engines, hydraulic & lube system

Automatic Lubrication System

Capacity - Grease Container 188 gal (US) 119 gal (US) -
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Single-circuit progressive system with hydraulically driven heavy-duty pump and electronic time control
Type (2) System failures displayed by Board Control System Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders Grease supplied to swing roller bearing, all pivot points of attachment, and swing gearbox bearing
Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump Lubricated pinion for greasing of internal gearing of swing ring System condition and failures displayed by Board Control System
Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders System failures displayed by Board Control System -
Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring Grease filters between service station and container as well as directly behind grease pump -
Capacity - Grease Barrel - - 54 gal (US)

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth -
All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage and kinematic assistance to hydraulic forces -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance Horizontal automatic constant-angle bucket guidance and vertical automatic constant-angle bucket guidance -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance Constant boom momentum throughout the whole lift arc and crowd force assistance -
Type (1) Inspection hole in monoboom BH Catwalks with rails at booms -
Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Special wear packages for highly abrasive materials on request -
Type (3) Special wear packages for highly abrasive materials on request Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve -
Type (4) Catwalks with rails at boom (FS and BH) Welding procedures allow for internal counter-welding (double prep weld) wherever possible -
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Booms and sticks are stress-relieved after welding -
Type (6) Boom and sticks are stress-relieved after welding Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas -
Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas - -
Type (8) Guards for shovel cylinders (FS) - -

Bucket

Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ 22.2 yd³ -
Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ 21.6 yd³ -
Standard Bucket Capacity - Backhoe (Heaped 1:1) - - 15.7 yd³

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground - -

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 - 1649 HP 1033 HP
Net Power - ISO 9249 - 1625 HP 1024 HP
Net Power - SAE J1349 - 1541 HP 1019 HP
Emissions - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets Tier 4 Final and Stage V emissions standards

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 - 1531 HP 1040 HP
Net Power - SAE J1349 - 1425 HP 1032 HP
Net Power - ISO 9249 - 1511 HP 1037 HP
Emissions - Meets China Nonroad Stage III emission standards, equivalent to U.S. EPA Tier 2 Meets China Nonroad Stage III emissions standards, equivalent to Tier 2

Electrical System

Batteries - 4 maintenance-free batteries -
Batteries (12V each) - In Series/Parallel Installation - - 630 Ah – 24V
Components (3) - - 9 LED high-brightness working flood lights: – 7 for working area
– 2 for rear end
Batteries (12V each) - - 6 × 210 Ah
Components (1) - - Emergency stop buttons inside cab, accessible from all seating locations, and engine module
Components (2) - - Additional ground-level emergency stop
System Voltage - - 24V
Battery Isolation Relays - - manual lockable disconnect switch and automatic disconnect relay
Components (6) - - 1 beacon lamp on cab roof
Components (5) - - 7 LED service lights
Components (4) - - 2 LED high-brightness access flood lights

Digging Forces

Maximum Crowd Force - 291700 ft·lbf -
Maximum Tearout Force - 212150 ft·lbf 146125 lb
Maximum Breakout Force - - 164050 lb

Attachment

Type (5) - - Float valve for boom down function
Type (2) - - High-tensile steel with solid steel castings at pivot areas
Type (3) - - Boom and stick stress-relieved after welding
Type (1) - - Boom and stick torsion-resistant with welded box design
Type (4) - - Catwalks with rails at boom
Buckets Equipped With - - – Special liner material covering main wear areas inside and outside
– Lip shrouds
– Wing shrouds
– Heel shrouds

Operating Weights - Backhoe

Standard Track Pads - - 2.62 ft
Operating Weight - - 507500 lb
Ground Pressure - - 31.9 psi

Hydraulic System with Electronic Pump Management

Maximum Swing Oil Flow - - 216 gal/min
Maximum Pressure - Attachment - - 4495 psi
Filters (4) - - Pressure filters (6 μm) for servo circuit
Electronic Pump Management Contains (3) - - Automatic return of main pumps to zero flow
Features (2) - - Cooling of pump transmission gear oil
Maximum Pressure - Travel - - 4495 psi
Maximum Pressure - Swing - Acceleration - - 4495 psi
Filters (3) - - Full-flow filters (10 μm) for cooling return circuit
Electronic Pump Management Contains (2) - - Dedicated circuit pump allocation
Maximum Total Oil Flow - - 621 gal/min
Filters (2) - - Full-flow filters (10 μm) for complete return circuit
Main Pumps - - 6 × variable swash plate pumps
Filters (1) - - Full-flow high-pressure filters (100 μm) for main pumps, installed directly behind each pump
Electronic Pump Management Contains (4) - - Automatic rpm reduction of engine speed during working breaks
Filters (5) - - Transmission oil filter (40 μm)
Electronic Pump Management Contains (5) - - Reduced oil flow of main pumps at high hydraulic oil temperature and at high engine temperature
Electronic Pump Management Contains (1) - - Electronic load limit control
Features (1) - - Pressure cut-off function for all main pumps
Total Volume of Hydraulic Oil - - 925 gal (US)
Hydraulic Tank Capacity - - 740 gal (US)
Maximum Pressure - Swing - Deceleration - - 5080 psi

Centralized Service Area

Equipped With (3) - - Indicator light for hydraulic tank full
Equipped With (1) - - Quick couplings for: – Diesel fuel
– Engine coolant
– Pump transmission gear oil
– Engine oil (oil pan)
– Hydraulic oil
Features - - Centralized service area accessible from ground level.
Equipped With (2) - - Cat jump-start socket

Working Ranges

Maximum Digging Reach - - 52.17 ft
Maximum Digging Depth - - 26.57 ft
Maximum Digging Height - - 45.6 ft

Operating Specifications

Operating Weight - - 254 ton (US)
Bucket Payload - - 24 Sh Ton

Engine - Equivalent to U.S. EPA Tier 2

Gross Power - SAE J1995 - - 1040 HP
Engine Model - - Cat C32 ACERT
Net Power - SAE J1349 - - 1032 HP

Diesel Engine - Tier 4 Final

Components (1) - - Cat NOx reduction system
Components (7) - - Two-stage fuel filter
Components (3) - - MEUI™-C fuel system
Alternator - - 275A
Bore - - 5.71 in
Components (4) - - Hydraulically driven radiator fan with variable electronically controlled fan speed
No. of Cylinders - - 12
Displacement - - 1959 in³
Fuel Tank Capacity - - 951 gal (US)
Components (5) - - Micro processed engine management
Rated Speed - - 1,800 min-1 (1,800 rpm)
Aspiration - - Turbocharged and air-to-air aftercooled
Components (2) - - Dual Diesel Oxidation Catalysts (DOCs)
Components (8) - - Additional high-capacity water separator including electric priming pump
Components (9) - - Large fuel tank allows for 24 hour machine operation
Components (6) - - Heavy-duty air filters
Maximum Altitude without Deration - - 2925 m (9,600 ft) – above sea level (a.s.l.)
Stroke - - 6.38 in
Make and Model - - Cat C32 ACERT

Diesel Engine - Equivalent to Tier 2

Components (3) - - Heavy-duty air filters
Components (4) - - Two-stage fuel filter
Fuel Tank Capacity - - 951 gal (US)
No. of Cylinders - - 12
Components (2) - - Micro processed engine management
Displacement - - 1959 in³
Maximum Altitude without Deration - - 3622 m (11,884 ft) – above sea level (a.s.l.)
Bore - - 5.71 in
Components (1) - - Hydraulically driven radiator fan with variable electronically controlled fan speed
Stroke - - 6.38 in
Aspiration - - Turbocharged and air-to-air aftercooled
Components (5) - - Additional high-capacity water separator including electric priming pump
Rated Speed - - 1800 min-1 (1,800 rpm)
Alternator - - 275A
Make and Model - - Cat C32 ACERT
Components (6) - - Large fuel tank allows for 24 hour machine operation

Engine - U.S. EPA Tier 4 Final

Net Power - SAE J1349 - - 1019 HP
Gross Power - SAE J1995 - - 1033 HP
Engine Model - - Cat® C32 ACERT™
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