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    6040 Hydraulic Mining Shovel
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    6030 Hydraulic Shovel
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    6060 Hydraulic Mining Shovel
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    General
    Engine Output - SAE J1995 2079 HP 1649 HP 3015 HP
    Bucket Payload 43.7 ton (US) 33 ton (US) 67 ton (US)
    Operating Weight 446 ton (US) 324 ton (US) 660 ton (US)
    Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. Specifications shown above apply to the highly regulated Face Shovel configuration. Backhoe and Frontless configurations are also available for all regions. Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available.

    Engine
    Engine Model 2 x Cat C32 - 2 x Cat 3512E
    Gross Power - SAE J1995 2079 HP - -
    Net Power - SAE J1349 1915 HP - -
    Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -

    Diesel Engines
    Number of Cylinders - Each Engine 12 12 12
    Bore 5.71 in 5.42 in 6.69 in
    Stroke 6.38 in 6 in 8.46 in
    Displacement 1959 in³ 1648 in³ 3574 in³
    Aspiration Turbocharged and air-to-air aftercooled Turbocharged and air-to-air aftercooled Turbocharged and charge air-cooled
    Components (1) Additional high-capacity water separator Hydraulically driven radiator fan with electronically controlled fan speed Non-DEF Aftertreatment system with Diesel Oxidation Catalysts (DOCs)
    Components (2) Two-stage fuel filter including water separator Micro processed engine management High-capacity water separator
    Components (3) Heavy-duty air filters Heavy-duty air filters Two-stage fuel filter with series filtration
    Components (4) Microprocessed engine management Two-stage fuel filter, including water separator Heavy-duty air filters
    Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Additional high-capacity water separator Microprocessed engine management
    Fuel Tank Capacity 2098 gal (US) 1342 gal (US) -
    Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -
    Rated Speed - - 1,800 min-1 (1,800 rpm)
    Components (6) - - Hydraulically driven radiator fan with electronically controlled fan speed
    Components (7) - - Exhaust manifold and turbo heat shields

    Electrical System - Diesel Drive
    System Voltage 24V 24V -
    Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total 4 x 210 Ah at 12V each; 420 Ah with 24V in total -
    Components (1) 6 maintenance-free batteries Battery isolation relays -
    Components (2) Battery isolation relays and switches Emergency stop switches accessible from ground level and in engine module -
    Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab 14 LED high-brightness working flood lights -
    Components (4) 14 LED high-brightness working flood lights 11 LED service lights -
    Components (5) 11 LED high-brightness service lights - -

    Operating Weights
    6040 FS - Standard Track Pads 3.9 ft - -
    6040 FS - Operating Weight 891980 lb - -
    6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
    6040 - Standard Track Pads 3.9 ft - -
    6040 - Operating Weight 897930 lb - -
    6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
    Note 1600 mm track pads available as option Other track pads available on request. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, and 100% fuel and lubricants. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, 100% fuel and lubricants.
    6040 FS - Note Other track pads available on request - -
    6030 FS - Standard Track Pads - 3.25 ft -
    6030 FS - Operating Weight - 657640 lb -
    6030 FS - Ground Pressure - 32.2 psi -
    6030 - Standard Track Pads - 3.25 ft -
    6030 - Operating Weight - 660060 lb -
    6030 - Ground Pressure - 32.3 psi -
    6060 FS - Standard Track Pads - - 4.58 ft
    6060 FS - Operating Weight - - 1320110 lb
    6060 FS - Ground Pressure - - 26.6 N/cm2 (38.5 psi)
    Backhoe - Standard Track Pads - - 4.58 ft
    Backhoe - Operating Weight - - 1323860 lb
    Backhoe - Ground Pressure - - 26.7 N/cm2 (38.7 psi)

    Hydraulic System with Pump Managing System
    Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
    Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
    Main Pumps - Diesel Version 4 x variable swash plate pumps - 8 variable swash plate pumps
    Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) 4 x 552 L/min (4 x 146 gal/min) 8 x 650 L/min (8 x 172 gal/min)
    Maximum Pressure - Attachment 4350 psi 4495 psi 4640 psi
    Maximum Pressure - Travel 5080 psi 5220 psi 5220 psi
    Swing Pumps - Diesel Version 4 x reversible swash plate pump - 4 reversible swash plate pumps
    Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) 4 x 197 L/min (4 x 52 gal/min) 4 x 352 L/min (4 x 93 gal/min)
    Maximum Pressure - Swing Pumps 5080 psi 5076 psi 5075 psi
    Hydraulic Tank Capacity - Approximately - 707 gal (US) -
    Total Volume of Hydraulic Oil - Approximately - 925 gal (US) -
    Main Pumps - 4 x variable swash plate pumps -
    Swing Pumps - 2 x reversible swash plate double pumps -

    Hydraulic Oil Cooling
    Diameter - Fan 2 × 1524 mm (2 × 60 in) 48 in 46 in
    Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) 2 x 467 L/min (2 x 123 gal/min) -
    Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
    Features (2) Fan speed is thermostatically controlled - Fan speed and flow of oil to the coolers are thermostatically controlled
    Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - Extremely high cooling efficiency to ensure optimum oil temperature
    Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
    Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -
    Oil Flow of Cooling Pumps - - 4 x 488 L/min (4 x 129 gal/min)
    Components - - 4 cooling fans
    Features (4) - - Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers

    Swing System
    Swing Drive 3 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors 4 compact planetary transmissions with axial piston motors
    Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released - -
    Maximum Swing Speed - Diesel Version 4.7 r/min 4.6 r/min -
    Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
    Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody - Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
    Features (2) Closed-loop swing circuit with torque control - Closed-loop swing circuit with torque control
    Features (3) Hydraulic braking of the swing motion by counteracting control - Hydraulic braking of the swing motion by counteracting control
    Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system - All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system
    Parking Brakes - Wet multiple-disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring loaded/hydraulically released
    Maximum Swing Speed - AC Version - 5 r/min -
    Maximum Swing Speed - - 3.8 r/min

    Undercarriage
    Travel Speed - 1st Stage - Maximum 0.93 mile/h 0.87 mile/h 0.68 mile/h
    Travel Speed - 2nd Stage - Maximum 1.55 mile/h 1.68 mile/h 0.99 mile/h
    Maximum Tractive Force 471260 lb 360144 ft·lbf 661160 lb
    Gradeability - Travel Drives - Maximum 57 % - 39 %
    Track Pads - Each Side 42 44 42
    Bottom Rollers - Each Side 7 7 7
    Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between 2 plus a skid plate in between
    Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors
    Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
    Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened HD tracks with cast double-grouser track pad
    Components (2) Acoustic travel alarm Cast double-grouser combined pad-links with bushings connected by hardened full floating pins HD fixed axle rollers and idlers
    Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Fully hydraulic self-adjusting track tensioning system with membrane accumulator Hardened running surfaces of sprockets, idlers, rollers, pad links, and teeth contact areas
    Components (4) All teeth contact areas of sprocket and pad links are hardened Automatic hydraulic retarder valve to prevent over-speed on downhill travel Acoustic travel alarm (forward and reverse)
    Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Acoustic travel alarm Fully hydraulic, self-adjusting track tensioning system with piston accumulator
    Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel - Automatic hydraulic retarder valve to prevent over-speed on downhill travel
    Gradeability - Travel Drives - Approximate - 47 % -
    Parking Brakes - Wet multiple disc brake, spring loaded/hydraulically released -

    Operator's Cab
    Operator's Eye Level - Approximately 22.31 ft 21.33 ft 24.91 ft
    Internal Dimensions of Cab - Length 7.22 ft 7.22 ft 7.33 ft
    Internal Dimensions of Cab - Width 5.25 ft 5.25 ft 5.33 ft
    Internal Dimensions of Cab - Height 7.05 ft 7.05 ft 6.75 ft
    Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Under roof mounted heating ventilating and air conditioning system Single hydraulically driven HVAC System, with dual system option
    Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests External sun shields at side and rear windows In-floor window with removable grate
    Components (3) Roller blinds at all windows Robust instrument panel including large colored BCS screen with transflective technology Pneumatically cushioned and multi-adjustable comfort seat with heating, cooling, and lumbar support
    Components (4) Windshield with parallel intermittent wiper/washer Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system Independently adjustable seat consoles with integrated joysticks
    Components (5) All-round safety glass, armored windshield and sliding side window Hydraulically operated 45 degree access stairway Operator Protective Guard (Top Guard) (ISO 10262:1998)
    Components (6) Operator Protective Guard (Top Guard) Emergency egress ladder with ladder cage Elevated full-size trainer seat with safety belt and laptop desk
    Components (7) Single HVAC with option for Dual HVAC Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Additional fold-away auxiliary seat with safety belt
    Components (8) Joystick controls integrated in independently adjustable seat consoles Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Operator Presence switch
    Components (9) Fold-away auxiliary seat with safety belt Roller blinds at all windows Monitoring system with 254 mm (10 in) touch screen
    Components (10) External sun shields at side and rear windows Windshield with parallel intermittent wiper/washer Powered 45 degree access stairway
    Components (11) Sliding emergency ladder (kick-down type) with ladder cage All-round safety glass, armored windshield and sliding side window Emergency egress ladder
    Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated Operator Protective Guards (ISO 10262:1998 Level II FM/AM radio with USB and AUX input
    Components (13) Robust instrument panel including large colored BCS screen with transflective technology Joystick controls integrated in independently adjustable seat consoles Roller blinds on 3 front windows
    Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
    Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
    Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
    Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
    Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
    Board Control System (BCS III) Features (6) Graphic charts of logged data - -
    Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -
    Components (14) - Fold-away auxiliary seat with safety belt 3 cup holders
    Components (15) - - Cat Electronic Technician service port

    Automatic Lubrication System
    Capacity - Grease Container 188 gal (US) 119 gal (US) 188 gal (US)
    Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times
    Type (2) System failures displayed by Board Control System Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders System failures displayed by monitoring system
    Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump Lubricated pinion for greasing of internal gearing of swing ring Grease filters (200 µm) between service station and container as well as directly behind grease pump
    Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders System failures displayed by Board Control System Main lube system connections include: pivot points of attachment, bucket and cylinders, raceways of swing roller bearing, and 2 greasing pinions for the internal gearing of swing ring
    Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring Grease filters between service station and container as well as directly behind grease pump -

    Attachments
    All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth
    All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage and kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage; Kinematic assistance to hydraulic forces
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance Horizontal automatic constant-angle bucket guidance and vertical automatic constant-angle bucket guidance Horizontal Automatic constant-angle bucket guidance; Vertical Automatic constant-angle bucket guidance
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance Constant boom momentum throughout the whole lift arc and crowd force assistance Constant boom momentum throughout the entire lift arc; Crowd force assistance
    Type (1) Inspection hole in monoboom BH Catwalks with rails at booms Catwalks with rails at booms (FS and BH)
    Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Special wear packages for highly abrasive materials on request Guards for shovel cylinders (FS)
    Type (3) Special wear packages for highly abrasive materials on request Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
    Type (4) Catwalks with rails at boom (FS and BH) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Service access holes from both sides of boom (FS and BH) and stick (FS)
    Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Booms and sticks are stress-relieved after welding Welding procedures allow for internal counter-welding (double prep weld) wherever possible
    Type (6) Boom and sticks are stress-relieved after welding Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas Booms and sticks are stress-relieved after welding
    Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas - Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
    Type (8) Guards for shovel cylinders (FS) - Special wear packages for highly abrasive materials available upon request

    Bucket
    Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ 22.2 yd³ -
    Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ 21.6 yd³ -

    Retractable Service Station
    Installation Retractable service station installed underneath the engine module and easily accessible from ground - Retractable service station installed underneath the engine module and easily accessible from ground.
    Equipped With (1) - - Quick couplings for: Diesel fuel, Engine coolant - left/right engine, Pump transmission gear oil - left/right engine, Engine oil - left/right engine, Hydraulic oil tank, and grease container
    Equipped With (2) - - Cat jump-start socket
    Equipped With (3) - - Indicator lights

    Diesel Engine - Highly Regulated
    Gross Power - SAE J1995 - 1649 HP 3015 HP
    Net Power - ISO 9249 - 1625 HP 2979 HP
    Net Power - SAE J1349 - 1541 HP 2810 HP
    Emissions - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets U.S. EPA Tier 4 Final emission requirements. These engines participate in the U.S. EPA averaging, banking, and trading provisions.

    Diesel Engine - Lesser Regulated
    Gross Power - SAE J1995 - 1531 HP 3025 HP
    Net Power - SAE J1349 - 1425 HP 2821 HP
    Net Power - ISO 9249 - 1511 HP 2990 HP
    Emissions - Meets China Nonroad Stage III emission standards, equivalent to U.S. EPA Tier 2 Optimized for fuel consumption.

    Electrical System
    Batteries - 4 maintenance-free batteries -
    System Voltage - - 24 V
    Batteries in Series/Parallel Installation - - 6 x 210 Ah; 12 V each; 630 Ah 24 V in total
    Components (1) - - 6 maintenance-free batteries
    Components (2) - - Lockable battery isolator switch
    Components (3) - - Lockable starter isolator switch
    Components (4) - - 13 LED high-brightness working flood lights
    Components (5) - - 17 LED service lights
    Components (6) - - 2 electric horns (1 cab module; 1 oil cooler module)

    Digging Forces
    Maximum Crowd Force - 291700 ft·lbf 494410 lb
    Maximum Tearout Force - 212150 ft·lbf -
    Maximum Breakout Force - - 388780 lb

    Service Refill Capacities
    Fuel Tank - - 3136 gal (US)
    Hydraulic Tank - - 1876 gal (US)
    Hydraulic System - Including Tank - - 2483 gal (US)
    Engine Oil - - 86.6 gal (US)
    Cooling System - - 211.4 gal (US)
    Swing Drive - - 42.4 gal (US)
    Grease Tank - - 188 gal (US)

    Working Ranges
    Maximum Digging Height - - 51.17 ft
    Maximum Digging Reach - - 54.17 ft
    Maximum Digging Depth - - 9.17 ft

    Standard Bucket Capacity
    Face Shovel (heaped 2:1) - - 44.5 yd³
    Backhoe (heaped 1:1) - - 44.5 yd³

    Backhoe Attachment (BH) - Digging Forces
    Stick Digging Force - ISO - - 295740 lb
    Bucket Digging Force - ISO - - 274840 lb

    Backhoe Attachment (BH) - Working Range
    Maximum Digging Height - - 52.83 ft
    Maximum Digging Reach - - 62.33 ft
    Maximum Digging Depth - - 29.17 ft
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