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    6040 Hydraulic Mining Shovel
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    6030 Hydraulic Shovel
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    6015 Hydraulic Shovel
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    General
    Engine Output - SAE J1995 2079 HP 1649 HP 824 HP
    Bucket Payload 43.7 ton (US) 33 ton (US) 16.1 ton (US)
    Operating Weight 446 ton (US) 324 ton (US) 154.3 ton (US)
    Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. Specifications shown above apply to the highly regulated Face Shovel configuration. Backhoe and Frontless configurations are also available for all regions. Specifications shown above apply to highly regulated, backhoe configuration. Lesser regulated and frontless configurations are also available.

    Engine
    Engine Model 2 x Cat C32 - -
    Gross Power - SAE J1995 2079 HP - -
    Net Power - SAE J1349 1915 HP - -
    Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -
    Emissions - - U.S. EPA Tier 4 Final and EU Stage V; China Nonroad Stage III, equivalent to U.S. EPA Tier 2; Equivalent to U.S. EPA Tier 1

    Diesel Engines
    Number of Cylinders - Each Engine 12 12 -
    Bore 5.71 in 5.42 in -
    Stroke 6.38 in 6 in -
    Displacement 1959 in³ 1648 in³ -
    Aspiration Turbocharged and air-to-air aftercooled Turbocharged and air-to-air aftercooled -
    Components (1) Additional high-capacity water separator Hydraulically driven radiator fan with electronically controlled fan speed -
    Components (2) Two-stage fuel filter including water separator Micro processed engine management -
    Components (3) Heavy-duty air filters Heavy-duty air filters -
    Components (4) Microprocessed engine management Two-stage fuel filter, including water separator -
    Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Additional high-capacity water separator -
    Fuel Tank Capacity 2098 gal (US) 1342 gal (US) -
    Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -

    Electrical System - Diesel Drive
    System Voltage 24V 24V -
    Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total 4 x 210 Ah at 12V each; 420 Ah with 24V in total -
    Components (1) 6 maintenance-free batteries Battery isolation relays -
    Components (2) Battery isolation relays and switches Emergency stop switches accessible from ground level and in engine module -
    Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab 14 LED high-brightness working flood lights -
    Components (4) 14 LED high-brightness working flood lights 11 LED service lights -
    Components (5) 11 LED high-brightness service lights - -

    Operating Weights
    6040 FS - Standard Track Pads 3.9 ft - -
    6040 FS - Operating Weight 891980 lb - -
    6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
    6040 - Standard Track Pads 3.9 ft - -
    6040 - Operating Weight 897930 lb - -
    6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
    Note 1600 mm track pads available as option Other track pads available on request. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, and 100% fuel and lubricants. -
    6040 FS - Note Other track pads available on request - -
    6030 FS - Standard Track Pads - 3.25 ft -
    6030 FS - Operating Weight - 657640 lb -
    6030 FS - Ground Pressure - 32.2 psi -
    6030 - Standard Track Pads - 3.25 ft -
    6030 - Operating Weight - 660060 lb -
    6030 - Ground Pressure - 32.3 psi -

    Hydraulic System with Pump Managing System
    Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
    Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
    Main Pumps - Diesel Version 4 x variable swash plate pumps - -
    Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) 4 x 552 L/min (4 x 146 gal/min) -
    Maximum Pressure - Attachment 4350 psi 4495 psi -
    Maximum Pressure - Travel 5080 psi 5220 psi -
    Swing Pumps - Diesel Version 4 x reversible swash plate pump - -
    Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) 4 x 197 L/min (4 x 52 gal/min) -
    Maximum Pressure - Swing Pumps 5080 psi 5076 psi -
    Hydraulic Tank Capacity - Approximately - 707 gal (US) -
    Total Volume of Hydraulic Oil - Approximately - 925 gal (US) -
    Main Pumps - 4 x variable swash plate pumps -
    Swing Pumps - 2 x reversible swash plate double pumps -

    Hydraulic Oil Cooling
    Diameter - Fan 2 × 1524 mm (2 × 60 in) 48 in -
    Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) 2 x 467 L/min (2 x 123 gal/min) -
    Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - -
    Features (2) Fan speed is thermostatically controlled - -
    Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - -
    Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
    Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -

    Swing System
    Swing Drive 3 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors Two (2) compact planetary transmissions with axial piston motors
    Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released - Wet multiple disc brake, spring-loaded/hydraulically released
    Maximum Swing Speed - Diesel Version 4.7 r/min 4.6 r/min -
    Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Cross roller bearing with sealed internal gearing
    Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody - Closed-loop swing circuit with speed control
    Features (2) Closed-loop swing circuit with torque control - Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking
    Features (3) Hydraulic braking of the swing motion by counteracting control - All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
    Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system - -
    Parking Brakes - Wet multiple-disc brake, spring-loaded/hydraulically released -
    Maximum Swing Speed - AC Version - 5 r/min -
    Maximum Swing Speed - - 4.9 r/min

    Undercarriage
    Travel Speed - 1st Stage - Maximum 0.93 mile/h 0.87 mile/h -
    Travel Speed - 2nd Stage - Maximum 1.55 mile/h 1.68 mile/h -
    Maximum Tractive Force 471260 lb 360144 ft·lbf 197157 lbf
    Gradeability - Travel Drives - Maximum 57 % - -
    Track Pads - Each Side 42 44 -
    Bottom Rollers - Each Side 7 7 -
    Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between -
    Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors -
    Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
    Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened Forged double-grouser track pads
    Components (2) Acoustic travel alarm Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Chain links connected by hardened pins and bushings
    Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Fully hydraulic self-adjusting track tensioning system with membrane accumulator Postive Pin Retention (PPR2) sealed and greased track design
    Components (4) All teeth contact areas of sprocket and pad links are hardened Automatic hydraulic retarder valve to prevent over-speed on downhill travel All running surfaces of sprockets, idlers, rollers and track chain links hardened
    Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Acoustic travel alarm Fully hydraulic self-adjusting track tensioning system with accumulator
    Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel - Automatic hydraulic retarder valve to prevent overspeed on downhill travel
    Gradeability - Travel Drives - Approximate - 47 % -
    Parking Brakes - Wet multiple disc brake, spring loaded/hydraulically released -
    Travel Speed - Two Stages - 1st Stage - Maximum - - 1.6 mile/h
    Travel Speed - Two Stages - 2nd Stage - Maximum - - 2.3 mile/h
    Maximum Drawbar Pull - Forward - - 192886 lbf
    Maximum Drawbar Pull - Reverse - - 220987 lbf
    Gradeability - Travel Drives - - 38°/78% (SAE J1309)
    Hydraulic Track Tensioning - - With accumulator
    Number of Shoes - Each Side - - 46
    Number of Track Rollers - Each Side - - 9
    Number of Carrier Rollers - Each Side - - 3
    Components (7) - - Audible travel alarm

    Operator's Cab
    Operator's Eye Level - Approximately 22.31 ft 21.33 ft -
    Internal Dimensions of Cab - Length 7.22 ft 7.22 ft -
    Internal Dimensions of Cab - Width 5.25 ft 5.25 ft -
    Internal Dimensions of Cab - Height 7.05 ft 7.05 ft -
    Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Under roof mounted heating ventilating and air conditioning system Pressurized operator station with positive filtration
    Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests External sun shields at side and rear windows Heated cab mirror
    Components (3) Roller blinds at all windows Robust instrument panel including large colored BCS screen with transflective technology Sliding upper door window (left-hand cab door)
    Components (4) Windshield with parallel intermittent wiper/washer Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system Glass-breaking safety hammer
    Components (5) All-round safety glass, armored windshield and sliding side window Hydraulically operated 45 degree access stairway Removable lower windshield with in cab storage bracket
    Components (6) Operator Protective Guard (Top Guard) Emergency egress ladder with ladder cage Joystick Controls Alternate Patterns including ISO/JIS, BHL, MHI, KOBE, or SCM
    Components (7) Single HVAC with option for Dual HVAC Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Beverage holder
    Components (8) Joystick controls integrated in independently adjustable seat consoles Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Literature holder
    Components (9) Fold-away auxiliary seat with safety belt Roller blinds at all windows AM/FM radio
    Components (10) External sun shields at side and rear windows Windshield with parallel intermittent wiper/washer Radio with MP3 auxiliary audio port
    Components (11) Sliding emergency ladder (kick-down type) with ladder cage All-round safety glass, armored windshield and sliding side window Two stereo speakers
    Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated Operator Protective Guards (ISO 10262:1998 Level II Storage shelf suitable for lunch or toolbox
    Components (13) Robust instrument panel including large colored BCS screen with transflective technology Joystick controls integrated in independently adjustable seat consoles Color LCD display with warning, filter/fluid change, and working hour information
    Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
    Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
    Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
    Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
    Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
    Board Control System (BCS III) Features (6) Graphic charts of logged data - -
    Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -
    Components (14) - Fold-away auxiliary seat with safety belt Adjustable armrest
    Components (15) - - Height-adjustable joystick consoles
    Components (16) - - Neutral lever (lock out) for all controls
    Components (17) - - Travel control pedals with removable hand levers
    Components (18) - - Two power outlets, 10 amp (total)
    Components (19) - - Laminated glass front upper window and tempered other windows

    Automatic Lubrication System
    Capacity - Grease Container 188 gal (US) 119 gal (US) -
    Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Central bank lubrication system
    Type (2) System failures displayed by Board Control System Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders Grease is automatically applied to all attachment pivot points (except bucket linkage) and slew bearing
    Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump Lubricated pinion for greasing of internal gearing of swing ring Standard grease reel on machine for bucket linkage
    Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders System failures displayed by Board Control System Grease refill service point accessible from ground
    Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring Grease filters between service station and container as well as directly behind grease pump -
    Capacity - Grease Barrel - - 18 gal (US)

    Attachments
    All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth -
    All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges -
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage and kinematic assistance to hydraulic forces -
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance Horizontal automatic constant-angle bucket guidance and vertical automatic constant-angle bucket guidance -
    Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance Constant boom momentum throughout the whole lift arc and crowd force assistance -
    Type (1) Inspection hole in monoboom BH Catwalks with rails at booms Boom and stick torsion-resistant with welded box design
    Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Special wear packages for highly abrasive materials on request High-tensile steel with solid steel castings at pivot areas
    Type (3) Special wear packages for highly abrasive materials on request Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Boom and stick stress-relieved after welding
    Type (4) Catwalks with rails at boom (FS and BH) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Float valve for boom down function
    Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Booms and sticks are stress-relieved after welding -
    Type (6) Boom and sticks are stress-relieved after welding Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas -
    Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas - -
    Type (8) Guards for shovel cylinders (FS) - -
    Buckets Equipped With - - – Special liner material covering main wear areas inside and outside – Lip shrouds – Wing shrouds – Heel shrouds

    Bucket
    Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ 22.2 yd³ -
    Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ 21.6 yd³ -

    Retractable Service Station
    Installation Retractable service station installed underneath the engine module and easily accessible from ground - -

    Diesel Engine - Highly Regulated
    Gross Power - SAE J1995 - 1649 HP -
    Net Power - ISO 9249 - 1625 HP -
    Net Power - SAE J1349 - 1541 HP -
    Emissions - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -

    Diesel Engine - Lesser Regulated
    Gross Power - SAE J1995 - 1531 HP -
    Net Power - SAE J1349 - 1425 HP -
    Net Power - ISO 9249 - 1511 HP -
    Emissions - Meets China Nonroad Stage III emission standards, equivalent to U.S. EPA Tier 2 -

    Electrical System
    Batteries - 4 maintenance-free batteries 4 × 200 Ah (12 V each)
    System Voltage - - 24 V
    Alternator Rating - - 150 A (24 V) in total
    Components (1) - - Emergency stop in cabin, engine module, pump room and on service station accessible from ground level
    Components (2) - - Four maintenance free batteries
    Components (3) - - Lockable battery isolation switch
    Components (5) - - 14 LED high-brightness working lights
    Components (4) - - 5 LED service lights
    Components (6) - - 2 electric horns
    Components (7) - - Two (2) lights for rear end
    Components (9) - - One (1) beacon light on cabin roof
    Components (8) - - One (1) light for machine deck/service

    Digging Forces
    Maximum Crowd Force - 291700 ft·lbf -
    Maximum Tearout Force - 212150 ft·lbf -

    Engine - U.S. EPA Tier 4 Final
    Engine Model - - Cat® C27
    Gross Power - SAE J1995 - - 824 HP
    Net Power - SAE J1349 - - 746 HP

    Engine - Cat C27 with Tier 4 Final Emission Standards
    Number of Cylinders - - 12
    Bore - - 5.4 in
    Stroke - - 6 in
    Displacement - - 1648 in³

    Engine - Equivalent to U.S. EPA Tier 2
    Engine Model - - Cat® C27
    Gross Power - SAE J1995 - - 839 HP
    Net Power - SAE J1349 - - 746 HP

    Engine - Cat C27 with Tier 1 or Tier 2 Equivalent Emission Standards
    Number of Cylinders - - 12
    Bore - - 5.4 in
    Stroke - - 6 in
    Displacement - - 1648 in³
    Aspiration - - Turbocharged and air-to-air aftercooled

    Operating Weights - Backhoe
    Operating Weight - - 154 ton (US)

    Weights
    Ground Pressure - - 23.6 psi
    Note - - Operating weight includes: 700 mm (28 in) track shoes, 7.6 m (24 ft 11 in) boom, 3.4 m (11 ft 2 in) stick, standard rock bucket, 100% fuel and lubricants
    Operating Weight - - 308000 lb

    Track
    Standard - - 28 in
    Wide - - 36 in
    Extra Wide - - 39 in
    Number of Shoes - Each Side - - 46
    Number of Track Rollers - Each Side - - 9
    Number of Carrier Rollers - Each Side - - 3
    Track Pads - - Double grouser

    Drive
    Travel Speed - Two Stages - 1st Stage - Maximum - - 1.4 mile/h
    Travel Speed - Two Stages - 2nd Stage - Maximum - - 2.1 mile/h
    Maximum Drawbar Pull - Forward - - 192886 lbf
    Maximum Drawbar Pull - Reverse - - 220987 lbf
    Gradeability - Travel Drives - - Approximately 42%
    Hydraulic Track Tensioning - - With accumulator
    Maximum Drawbar Pull - - 179847 lbf

    Service Refill Capacities
    Fuel Tank - - 449 gal (US)
    Cooling System - - 44 gal (US)
    Engine Oil - - 23 gal (US)
    Swing Drive - - 2.4 gal (US)
    Hydraulic System - Including Tank - - 463 gal (US)
    Hydraulic Tank - - 253 gal (US)
    Grease Tank - - 18 gal (US)

    Hydraulic System
    Main Pumps - - 3 × variable swash plate pumps
    Main Pumps - Maximum Total Oil Flow - - 407 gal/min
    Main Pumps - Maximum Pressure - Attachment - - 4641 psi
    Pilot Pump - - 1 × gear pump
    Pilot Pump - Maximum Flow, Pilot - - 40.4 gal/min
    Pilot Pump - Maximum Pressure, Pilot - - 1378 psi
    Main Pumps - Maximum Pressure - Travel - - 4641 psi
    Swing Pump - - 1 × variable swash plate pump
    Engine Fan Pump - Maximum Flow, Engine Fan - - 53.1 gal/min
    Engine Fan Pump - Maximum Pressure, Engine Fan - - 3191 psi
    Engine Fan Pump - - 1 × variable swash plate pump
    Hydraulic Fan Pump - Maximum Flow, Hydraulic Fan - - 22.7 gal/min
    Swing Pump - Maximum Flow - Swing - - 127 gal/min
    Hydraulic Fan Pump - - 1 × variable swash plate pump
    Hydraulic Fan Pump - Maximum Pressure, Hydraulic Fan - - 1958 psi
    Swing Pump - Maximum Pressure - Swing - - 5294 psi
    Hydraulic Oil Cooling - Maximum Flow - - 284 gal/min
    Hydraulic Oil Cooling - Diameter of Fan - - 40 in
    Filters (1) - - Full-flow high-pressure filters (200 μm) for main pumps
    Filters (2) - - Full-flow filters (20 μm) for complete return circuit
    Filters (3) - - Pressure filters (16 μm) for servo circuit
    Filters (4) - - Full-flow filters (6 μm) for engine cooling return circuit
    Filters (5) - - Swing charge filter (15 μm)
    Filters (6) - - Pump case return screens (125 μm)

    Centralized Service Area
    Feature - - Accessible from ground level
    Equipped With (1) - - Emergency stop
    Equipped With (2) - - Quick couplings for: Diesel fuel and Grease

    Backhoe Attachment (BH) - Working Range
    Maximum Digging Depth - - 26.3 ft
    Maximum Digging Reach - - 45.6 ft
    Maximum Digging Height - - 41.9 ft
    Maximum Dump Height - - 27.9 ft

    Backhoe Attachment (BH) - Digging Forces
    Bucket Digging Force - ISO - - 120947 lbf
    Bucket Digging Force - SAE - - 112600 lbf
    Stick Digging Force - ISO - - 104761 lbf
    Stick Digging Force - SAE - - 98800 lbf

    Backhoe Attachment (BH) - Backhoe
    Capacity 1:1 - - 10.6 yd³
    Total Width - - 8.8 ft
    Number of Teeth - - 5
    Tooth System - - Cat C70 or M75
    Weight - Including Standard Wear Package - - 18521 lb
    Maximum Material Density - Loose - - 3030 lb/yd³
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