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6040 Hydraulic Mining Shovel
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General |
Engine Output - SAE J1995 |
2079 hp |
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Bucket Payload |
43.7 ton (US) |
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Operating Weight |
446 ton (US) |
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Note |
Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. |
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Engine |
Engine Model |
2 x Cat C32 |
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Gross Power - SAE J1995:2014 |
2079 hp |
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Net Power - SAE J1349:2011 |
1915 hp |
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Note |
Power output relates to highly regulated engines. Lesser regulated engines are also available. |
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Diesel Engines |
Number of Cylinders - Each Engine |
12 |
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Bore |
5.71 in |
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Stroke |
6.38 in |
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Displacement |
1959 in³ |
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Aspiration |
Turbocharged and air-to-air aftercooled |
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Components (1) |
Additional high-capacity water separator |
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Components (2) |
Two-stage fuel filter including water separator |
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Components (3) |
Heavy-duty air filters |
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Components (4) |
Microprocessed engine management |
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Components (5) |
Hydraulically driven radiator fan with electronically controlled fan speed |
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Fuel Tank Capacity |
2098 gal (US) |
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Emissions |
Meets U.S. EPA Tier 4 Final and EU Stage V emission standards |
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Electrical System - Diesel Drive |
System Voltage |
24V |
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Batteries in Series/Parallel Installation |
6 x 210 Ah - 12 V each; 630 Ah - 24 V in total |
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Components (1) |
6 maintenance-free batteries |
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Components (2) |
Battery isolation relays and switches |
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Components (3) |
Emergency stop switches accessible from ground level, in engine module and in operator's cab |
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Components (4) |
14 LED high-brightness working flood lights |
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Components (5) |
11 LED high-brightness service lights |
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Operating Weights |
6040 FS - Standard Track Pads |
3.9 ft |
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6040 FS - Operating Weight |
891980 lb |
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6040 FS - Ground Pressure |
24.1 N/cm2 (35.0 psi) |
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6040 - Standard Track Pads |
3.9 ft |
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6040 - Operating Weight |
897930 lb |
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6040 - Ground Pressure |
24.3 N/cm2 (35.3 psi) |
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Note |
1600 mm track pads available as option |
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6040 FS - Note |
Other track pads available on request |
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Hydraulic System with Pump Managing System |
Hydraulic Tank Capacity - Diesel Version - Approximately |
898 gal (US) |
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Total Volume of Hydraulic Oil - Diesel Version - Approximately |
1532 gal (US) |
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Main Pumps - Diesel Version |
4 x variable swash plate pumps |
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Main Pumps - Maximum Oil Flow - Diesel Version |
4 x 724 L/min (4 x 191 gal/min) |
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Maximum Pressure - Attachment |
4350 psi |
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Maximum Pressure - Travel |
5080 psi |
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Swing Pumps - Diesel Version |
4 x reversible swash plate pump |
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Swing Pumps - Maximum Oil Flow - Diesel Version |
4 x 321 L/min (4 x 85 gal/min) |
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Maximum Pressure - Swing Pumps |
5080 psi |
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Hydraulic Oil Cooling |
Diameter - Fan |
2 × 1524 mm (2 × 60 in) |
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Oil Flow of Cooling Pumps - Diesel Version |
2 x 799 L/min (2 x 211 gal/min) |
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Features (1) |
Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running |
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Features (2) |
Fan speed is thermostatically controlled |
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Features (3) |
Extremely high cooling efficiency to ensure optimum oil temperature |
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Components (1) |
Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers |
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Components (2) |
Variable axial piston pumps supplying low-volume, high-pressure oil to fans |
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Swing System |
Swing Drive |
3 compact planetary transmissions with axial piston motors |
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Parking Brake |
Wet multiple disc brake, spring-loaded/hydraulically released |
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Maximum Swing Speed - Diesel Version |
4.7 r/min |
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Swing Ring |
Triple-race roller bearing with sealed internal gearing |
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Features (1) |
Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody |
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Features (2) |
Closed-loop swing circuit with torque control |
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Features (3) |
Hydraulic braking of the swing motion by counteracting control |
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Features (4) |
All raceways and the internal gearing of swing ring supplied by automatic central lubrication system |
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Undercarriage |
Travel Speed - 1st Stage - Maximum |
0.93 mile/h |
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Travel Speed - 2nd Stage - Maximum |
1.55 mile/h |
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Maximum Tractive Force |
471260 lb |
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Gradeability - Travel Drives - Maximum |
57 % |
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Track Pads - Each Side |
42 |
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Bottom Rollers - Each Side |
7 |
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Support Rollers - Each Side |
2 plus a skid plate in between |
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Travel Drives - Each Side |
1 planetary transmission with 2 two-stage axial piston motors |
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Parking Brake |
Wet multiple disc brake, spring applied/hydraulically released |
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Components (1) |
All running surfaces of sprockets, idlers, rollers and track links are hardened |
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Components (2) |
Acoustic travel alarm |
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Components (3) |
Cast double-grouser combined pad-links with bushings connected by hardened full floating pins |
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Components (4) |
All teeth contact areas of sprocket and pad links are hardened |
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Components (5) |
Fully hydraulic self-adjusting track tensioning system with membrane accumulator |
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Components (6) |
Automatic hydraulic retarder valve to prevent over-speed on downhill travel |
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Operator's Cab |
Operator's Eye Level - Approximately |
22.31 ft |
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Internal Dimensions of Cab - Length |
7.22 ft |
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Internal Dimensions of Cab - Width |
5.25 ft |
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Internal Dimensions of Cab - Height |
7.05 ft |
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Components (1) |
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat |
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Components (2) |
Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests |
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Components (3) |
Roller blinds at all windows |
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Components (4) |
Windshield with parallel intermittent wiper/washer |
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Components (5) |
All-round safety glass, armored windshield and sliding side window |
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Components (6) |
Operator Protective Guard (Top Guard) |
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Components (7) |
Single HVAC with option for Dual HVAC |
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Components (8) |
Joystick controls integrated in independently adjustable seat consoles |
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Components (9) |
Fold-away auxiliary seat with safety belt |
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Components (10) |
External sun shields at side and rear windows |
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Components (11) |
Sliding emergency ladder (kick-down type) with ladder cage |
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Components (12) |
Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated |
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Components (13) |
Robust instrument panel including large colored BCS screen with transflective technology |
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Board Control System (BCS III) Features (1) |
USB, Lan (TCP/IP) and CAN BUS interfaces for data export |
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Board Control System (BCS III) Features (2) |
On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) |
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Board Control System (BCS III) Features (3) |
Robust instrument panel including large (12 in) colored touch screen for intuitive handling |
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Board Control System (BCS III) Features (4) |
Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems |
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Board Control System (BCS III) Features (5) |
On-screen troubleshooting assistance |
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Board Control System (BCS III) Features (6) |
Graphic charts of logged data |
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Board Control System (BCS III) Features (7) |
Fault memory with storage of related conditions |
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Automatic Lubrication System |
Capacity - Grease Container |
188 gal (US) |
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Type (1) |
Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times |
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Type (2) |
System failures displayed by Board Control System |
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Type (3) |
Grease filters (200 µm) between service station and container, as well as directly behind grease pump |
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Type (4) |
Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders |
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Type (5) |
Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring |
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Attachments |
All buckets (FS and BH) are equipped with a wear package consisting of: (1) |
- Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth |
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All buckets (FS and BH) are equipped with a wear package consisting of: (2) |
- Wing shrouds on side walls - Heel shrouds at bottom edges |
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) |
- Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces |
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) |
- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance |
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) |
- Constant boom momentum throughout the whole lift arc - Crowd force assistance |
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Type (1) |
Inspection hole in monoboom BH |
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Type (2) |
Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve |
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Type (3) |
Special wear packages for highly abrasive materials on request |
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Type (4) |
Catwalks with rails at boom (FS and BH) |
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Type (5) |
Welding procedures allow for internal counter-welding (double prep weld) wherever possible |
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Type (6) |
Boom and sticks are stress-relieved after welding |
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Type (7) |
Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas |
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Type (8) |
Guards for shovel cylinders (FS) |
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Bucket |
Bucket Capacity - Backhoe (heaped 1:1) |
28.8 yd³ |
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Bucket Capacity - Face Shovel (heaped 2:1) |
28.8 yd³ |
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Retractable Service Station |
Installation |
Retractable service station installed underneath the engine module and easily accessible from ground |
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