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6060 Hydraulic Mining Shovel
6030 Hydraulic Shovel
6040 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 3015 HP 1649 HP 2079 HP
Bucket Payload 67 ton (US) 33 ton (US) 43.7 ton (US)
Operating Weight 660 ton (US) 324 ton (US) 446 ton (US)
Note Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available. Specifications shown above apply to the highly regulated Face Shovel configuration. Backhoe and Frontless configurations are also available for all regions. Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC.

Engine

Engine Model 2 x Cat 3512E - 2 x Cat C32
Gross Power - SAE J1995 - - 2079 HP
Net Power - SAE J1349 - - 1915 HP
Note - - Power output relates to highly regulated engines. Lesser regulated engines are also available.

Diesel Engines

Rated Speed 1,800 min-1 (1,800 rpm) - -
Number of Cylinders - Each Engine 12 12 12
Bore 6.69 in 5.42 in 5.71 in
Stroke 8.46 in 6 in 6.38 in
Displacement 3574 in³ 1648 in³ 1959 in³
Aspiration Turbocharged and charge air-cooled Turbocharged and air-to-air aftercooled Turbocharged and air-to-air aftercooled
Components (1) Non-DEF Aftertreatment system with Diesel Oxidation Catalysts (DOCs) Hydraulically driven radiator fan with electronically controlled fan speed Additional high-capacity water separator
Components (2) High-capacity water separator Micro processed engine management Two-stage fuel filter including water separator
Components (3) Two-stage fuel filter with series filtration Heavy-duty air filters Heavy-duty air filters
Components (4) Heavy-duty air filters Two-stage fuel filter, including water separator Microprocessed engine management
Components (5) Microprocessed engine management Additional high-capacity water separator Hydraulically driven radiator fan with electronically controlled fan speed
Components (6) Hydraulically driven radiator fan with electronically controlled fan speed - -
Components (7) Exhaust manifold and turbo heat shields - -
Emissions - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets U.S. EPA Tier 4 Final and EU Stage V emission standards
Fuel Tank Capacity - 1342 gal (US) 2098 gal (US)

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 3025 HP 1531 HP -
Net Power - ISO 9249 2990 HP 1511 HP -
Net Power - SAE J1349 2821 HP 1425 HP -
Emissions Optimized for fuel consumption. Meets China Nonroad Stage III emission standards, equivalent to U.S. EPA Tier 2 -

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 3015 HP 1649 HP -
Net Power - SAE J1349 2810 HP 1541 HP -
Net Power - ISO 9249 2979 HP 1625 HP -
Emissions Meets U.S. EPA Tier 4 Final emission requirements. These engines participate in the U.S. EPA averaging, banking, and trading provisions. Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -

Electrical System

System Voltage 24 V - -
Batteries in Series/Parallel Installation 6 x 210 Ah; 12 V each; 630 Ah 24 V in total - -
Components (1) 6 maintenance-free batteries - -
Components (2) Lockable battery isolator switch - -
Components (3) Lockable starter isolator switch - -
Components (4) 13 LED high-brightness working flood lights - -
Components (5) 17 LED service lights - -
Components (6) 2 electric horns (1 cab module; 1 oil cooler module) - -
Batteries - 4 maintenance-free batteries -

Operating Weights

6060 FS - Standard Track Pads 4.58 ft - -
6060 FS - Operating Weight 1320110 lb - -
6060 FS - Ground Pressure 26.6 N/cm2 (38.5 psi) - -
Backhoe - Standard Track Pads 4.58 ft - -
Backhoe - Operating Weight 1323860 lb - -
Backhoe - Ground Pressure 26.7 N/cm2 (38.7 psi) - -
Note Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, 100% fuel and lubricants. Other track pads available on request. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, and 100% fuel and lubricants. 1600 mm track pads available as option
6030 FS - Standard Track Pads - 3.25 ft -
6030 FS - Operating Weight - 657640 lb -
6030 FS - Ground Pressure - 32.2 psi -
6030 - Standard Track Pads - 3.25 ft -
6030 - Operating Weight - 660060 lb -
6030 - Ground Pressure - 32.3 psi -
6040 FS - Standard Track Pads - - 3.9 ft
6040 FS - Operating Weight - - 891980 lb
6040 FS - Ground Pressure - - 24.1 N/cm2 (35.0 psi)
6040 - Standard Track Pads - - 3.9 ft
6040 - Operating Weight - - 897930 lb
6040 - Ground Pressure - - 24.3 N/cm2 (35.3 psi)
6040 FS - Note - - Other track pads available on request

Service Refill Capacities

Fuel Tank 3136 gal (US) - -
Hydraulic Tank 1876 gal (US) - -
Hydraulic System - Including Tank 2483 gal (US) - -
Engine Oil 86.6 gal (US) - -
Cooling System 211.4 gal (US) - -
Swing Drive 42.4 gal (US) - -
Grease Tank 188 gal (US) - -

Hydraulic System with Pump Managing System

Main Pumps - Diesel Version 8 variable swash plate pumps - 4 x variable swash plate pumps
Main Pumps - Maximum Oil Flow - Diesel Version 8 x 650 L/min (8 x 172 gal/min) 4 x 552 L/min (4 x 146 gal/min) 4 x 724 L/min (4 x 191 gal/min)
Maximum Pressure - Attachment 4640 psi 4495 psi 4350 psi
Maximum Pressure - Travel 5220 psi 5220 psi 5080 psi
Swing Pumps - Diesel Version 4 reversible swash plate pumps - 4 x reversible swash plate pump
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 352 L/min (4 x 93 gal/min) 4 x 197 L/min (4 x 52 gal/min) 4 x 321 L/min (4 x 85 gal/min)
Maximum Pressure - Swing Pumps 5075 psi 5076 psi 5080 psi
Hydraulic Tank Capacity - Approximately - 707 gal (US) -
Total Volume of Hydraulic Oil - Approximately - 925 gal (US) -
Main Pumps - 4 x variable swash plate pumps -
Swing Pumps - 2 x reversible swash plate double pumps -
Hydraulic Tank Capacity - Diesel Version - Approximately - - 898 gal (US)
Total Volume of Hydraulic Oil - Diesel Version - Approximately - - 1532 gal (US)

Hydraulic Oil Cooling

Oil Flow of Cooling Pumps 4 x 488 L/min (4 x 129 gal/min) - -
Components 4 cooling fans - -
Diameter - Fan 46 in 48 in 2 × 1524 mm (2 × 60 in)
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Features (2) Fan speed and flow of oil to the coolers are thermostatically controlled - Fan speed is thermostatically controlled
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - Extremely high cooling efficiency to ensure optimum oil temperature
Features (4) Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers - -
Oil Flow of Cooling Pumps - Diesel Version - 2 x 467 L/min (2 x 123 gal/min) 2 x 799 L/min (2 x 211 gal/min)
Components (1) - - Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Components (2) - - Variable axial piston pumps supplying low-volume, high-pressure oil to fans

Swing System

Swing Drive 4 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors 3 compact planetary transmissions with axial piston motors
Parking Brakes Wet multiple disc brake, spring loaded/hydraulically released Wet multiple-disc brake, spring-loaded/hydraulically released -
Maximum Swing Speed 3.8 r/min - -
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody - Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Features (2) Closed-loop swing circuit with torque control - Closed-loop swing circuit with torque control
Features (3) Hydraulic braking of the swing motion by counteracting control - Hydraulic braking of the swing motion by counteracting control
Features (4) All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system - All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Maximum Swing Speed - Diesel Version - 4.6 r/min 4.7 r/min
Maximum Swing Speed - AC Version - 5 r/min -
Parking Brake - - Wet multiple disc brake, spring-loaded/hydraulically released

Undercarriage

Travel Speed - 1st Stage - Maximum 0.68 mile/h 0.87 mile/h 0.93 mile/h
Travel Speed - 2nd Stage - Maximum 0.99 mile/h 1.68 mile/h 1.55 mile/h
Maximum Tractive Force 661160 lb 360144 ft·lbf 471260 lb
Gradeability - Travel Drives - Maximum 39 % - 57 %
Track Pads - Each Side 42 44 42
Bottom Rollers - Each Side 7 7 7
Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between 2 plus a skid plate in between
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors
Components (1) HD tracks with cast double-grouser track pad All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened All running surfaces of sprockets, idlers, rollers and track links are hardened
Components (2) HD fixed axle rollers and idlers Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Acoustic travel alarm
Components (3) Hardened running surfaces of sprockets, idlers, rollers, pad links, and teeth contact areas Fully hydraulic self-adjusting track tensioning system with membrane accumulator Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (4) Acoustic travel alarm (forward and reverse) Automatic hydraulic retarder valve to prevent over-speed on downhill travel All teeth contact areas of sprocket and pad links are hardened
Components (5) Fully hydraulic, self-adjusting track tensioning system with piston accumulator Acoustic travel alarm Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel - Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Gradeability - Travel Drives - Approximate - 47 % -
Parking Brakes - Wet multiple disc brake, spring loaded/hydraulically released -
Parking Brake - - Wet multiple disc brake, spring applied/hydraulically released

Operator's Cab

Operator's Eye Level - Approximately 24.91 ft 21.33 ft 22.31 ft
Internal Dimensions of Cab - Length 7.33 ft 7.22 ft 7.22 ft
Internal Dimensions of Cab - Width 5.33 ft 5.25 ft 5.25 ft
Internal Dimensions of Cab - Height 6.75 ft 7.05 ft 7.05 ft
Components (1) Single hydraulically driven HVAC System, with dual system option Under roof mounted heating ventilating and air conditioning system Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (2) In-floor window with removable grate External sun shields at side and rear windows Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Components (3) Pneumatically cushioned and multi-adjustable comfort seat with heating, cooling, and lumbar support Robust instrument panel including large colored BCS screen with transflective technology Roller blinds at all windows
Components (4) Independently adjustable seat consoles with integrated joysticks Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system Windshield with parallel intermittent wiper/washer
Components (5) Operator Protective Guard (Top Guard) (ISO 10262:1998) Hydraulically operated 45 degree access stairway All-round safety glass, armored windshield and sliding side window
Components (6) Elevated full-size trainer seat with safety belt and laptop desk Emergency egress ladder with ladder cage Operator Protective Guard (Top Guard)
Components (7) Additional fold-away auxiliary seat with safety belt Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Single HVAC with option for Dual HVAC
Components (8) Operator Presence switch Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Joystick controls integrated in independently adjustable seat consoles
Components (9) Monitoring system with 254 mm (10 in) touch screen Roller blinds at all windows Fold-away auxiliary seat with safety belt
Components (10) Powered 45 degree access stairway Windshield with parallel intermittent wiper/washer External sun shields at side and rear windows
Components (11) Emergency egress ladder All-round safety glass, armored windshield and sliding side window Sliding emergency ladder (kick-down type) with ladder cage
Components (12) FM/AM radio with USB and AUX input Operator Protective Guards (ISO 10262:1998 Level II Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated
Components (13) Roller blinds on 3 front windows Joystick controls integrated in independently adjustable seat consoles Robust instrument panel including large colored BCS screen with transflective technology
Components (14) 3 cup holders Fold-away auxiliary seat with safety belt -
Components (15) Cat Electronic Technician service port - -
Board Control System (BCS III) Features (1) - - USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Board Control System (BCS III) Features (2) - - On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
Board Control System (BCS III) Features (3) - - Robust instrument panel including large (12 in) colored touch screen for intuitive handling
Board Control System (BCS III) Features (4) - - Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
Board Control System (BCS III) Features (5) - - On-screen troubleshooting assistance
Board Control System (BCS III) Features (6) - - Graphic charts of logged data
Board Control System (BCS III) Features (7) - - Fault memory with storage of related conditions

Automatic Lubrication System

Capacity - Grease Container 188 gal (US) 119 gal (US) 188 gal (US)
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
Type (2) System failures displayed by monitoring system Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders System failures displayed by Board Control System
Type (3) Grease filters (200 µm) between service station and container as well as directly behind grease pump Lubricated pinion for greasing of internal gearing of swing ring Grease filters (200 µm) between service station and container, as well as directly behind grease pump
Type (4) Main lube system connections include: pivot points of attachment, bucket and cylinders, raceways of swing roller bearing, and 2 greasing pinions for the internal gearing of swing ring System failures displayed by Board Control System Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
Type (5) - Grease filters between service station and container as well as directly behind grease pump Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring

Attachments

Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) Automatic roll-back limiter to prevent material spillage; Kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage and kinematic assistance to hydraulic forces - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) Horizontal Automatic constant-angle bucket guidance; Vertical Automatic constant-angle bucket guidance Horizontal automatic constant-angle bucket guidance and vertical automatic constant-angle bucket guidance - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) Constant boom momentum throughout the entire lift arc; Crowd force assistance Constant boom momentum throughout the whole lift arc and crowd force assistance - Constant boom momentum throughout the whole lift arc - Crowd force assistance
All buckets (FS and BH) are equipped with a wear package consisting of: (1) Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
All buckets (FS and BH) are equipped with a wear package consisting of: (2) Wing shrouds on side walls and heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges - Wing shrouds on side walls - Heel shrouds at bottom edges
Type (1) Catwalks with rails at booms (FS and BH) Catwalks with rails at booms Inspection hole in monoboom BH
Type (2) Guards for shovel cylinders (FS) Special wear packages for highly abrasive materials on request Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (3) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Special wear packages for highly abrasive materials on request
Type (4) Service access holes from both sides of boom (FS and BH) and stick (FS) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Catwalks with rails at boom (FS and BH)
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Booms and sticks are stress-relieved after welding Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6) Booms and sticks are stress-relieved after welding Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas Boom and sticks are stress-relieved after welding
Type (7) Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas - Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
Type (8) Special wear packages for highly abrasive materials available upon request - Guards for shovel cylinders (FS)

Digging Forces

Maximum Crowd Force 494410 lb 291700 ft·lbf -
Maximum Breakout Force 388780 lb - -
Maximum Tearout Force - 212150 ft·lbf -

Working Ranges

Maximum Digging Height 51.17 ft - -
Maximum Digging Reach 54.17 ft - -
Maximum Digging Depth 9.17 ft - -

Standard Bucket Capacity

Face Shovel (heaped 2:1) 44.5 yd³ - -
Backhoe (heaped 1:1) 44.5 yd³ - -

Backhoe Attachment (BH) - Digging Forces

Stick Digging Force - ISO 295740 lb - -
Bucket Digging Force - ISO 274840 lb - -

Backhoe Attachment (BH) - Working Range

Maximum Digging Height 52.83 ft - -
Maximum Digging Reach 62.33 ft - -
Maximum Digging Depth 29.17 ft - -

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground. - Retractable service station installed underneath the engine module and easily accessible from ground
Equipped With (1) Quick couplings for: Diesel fuel, Engine coolant - left/right engine, Pump transmission gear oil - left/right engine, Engine oil - left/right engine, Hydraulic oil tank, and grease container - -
Equipped With (2) Cat jump-start socket - -
Equipped With (3) Indicator lights - -

Electrical System - Diesel Drive

System Voltage - 24V 24V
Batteries in Series/Parallel Installation - 4 x 210 Ah at 12V each; 420 Ah with 24V in total 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total
Components (1) - Battery isolation relays 6 maintenance-free batteries
Components (2) - Emergency stop switches accessible from ground level and in engine module Battery isolation relays and switches
Components (3) - 14 LED high-brightness working flood lights Emergency stop switches accessible from ground level, in engine module and in operator's cab
Components (4) - 11 LED service lights 14 LED high-brightness working flood lights
Components (5) - - 11 LED high-brightness service lights

Bucket

Bucket Capacity - Face Shovel (heaped 2:1) - 21.6 yd³ 28.8 yd³
Bucket Capacity - Backhoe (heaped 1:1) - 22.2 yd³ 28.8 yd³
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