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6060 Hydraulic Mining Shovel
6015 Hydraulic Shovel
6040 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 3015 HP 824 HP 2079 HP
Bucket Payload 67 ton (US) 16.1 ton (US) 43.7 ton (US)
Operating Weight 660 ton (US) 154.3 ton (US) 446 ton (US)
Note Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available. Specifications shown above apply to highly regulated, backhoe configuration. Lesser regulated and frontless configurations are also available. Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC.

Engine

Engine Model 2 x Cat 3512E - 2 x Cat C32
Emissions - U.S. EPA Tier 4 Final and EU Stage V; China Nonroad Stage III, equivalent to U.S. EPA Tier 2; Equivalent to U.S. EPA Tier 1 -
Gross Power - SAE J1995 - - 2079 HP
Net Power - SAE J1349 - - 1915 HP
Note - - Power output relates to highly regulated engines. Lesser regulated engines are also available.

Diesel Engines

Rated Speed 1,800 min-1 (1,800 rpm) - -
Number of Cylinders - Each Engine 12 - 12
Bore 6.69 in - 5.71 in
Stroke 8.46 in - 6.38 in
Displacement 3574 in³ - 1959 in³
Aspiration Turbocharged and charge air-cooled - Turbocharged and air-to-air aftercooled
Components (1) Non-DEF Aftertreatment system with Diesel Oxidation Catalysts (DOCs) - Additional high-capacity water separator
Components (2) High-capacity water separator - Two-stage fuel filter including water separator
Components (3) Two-stage fuel filter with series filtration - Heavy-duty air filters
Components (4) Heavy-duty air filters - Microprocessed engine management
Components (5) Microprocessed engine management - Hydraulically driven radiator fan with electronically controlled fan speed
Components (6) Hydraulically driven radiator fan with electronically controlled fan speed - -
Components (7) Exhaust manifold and turbo heat shields - -
Fuel Tank Capacity - - 2098 gal (US)
Emissions - - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 3025 HP - -
Net Power - ISO 9249 2990 HP - -
Net Power - SAE J1349 2821 HP - -
Emissions Optimized for fuel consumption. - -

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 3015 HP - -
Net Power - SAE J1349 2810 HP - -
Net Power - ISO 9249 2979 HP - -
Emissions Meets U.S. EPA Tier 4 Final emission requirements. These engines participate in the U.S. EPA averaging, banking, and trading provisions. - -

Electrical System

System Voltage 24 V 24 V -
Batteries in Series/Parallel Installation 6 x 210 Ah; 12 V each; 630 Ah 24 V in total - -
Components (1) 6 maintenance-free batteries Emergency stop in cabin, engine module, pump room and on service station accessible from ground level -
Components (2) Lockable battery isolator switch Four maintenance free batteries -
Components (3) Lockable starter isolator switch Lockable battery isolation switch -
Components (4) 13 LED high-brightness working flood lights 5 LED service lights -
Components (5) 17 LED service lights 14 LED high-brightness working lights -
Components (6) 2 electric horns (1 cab module; 1 oil cooler module) 2 electric horns -
Batteries - 4 × 200 Ah (12 V each) -
Alternator Rating - 150 A (24 V) in total -
Components (7) - Two (2) lights for rear end -
Components (9) - One (1) beacon light on cabin roof -
Components (8) - One (1) light for machine deck/service -

Operating Weights

6060 FS - Standard Track Pads 4.58 ft - -
6060 FS - Operating Weight 1320110 lb - -
6060 FS - Ground Pressure 26.6 N/cm2 (38.5 psi) - -
Backhoe - Standard Track Pads 4.58 ft - -
Backhoe - Operating Weight 1323860 lb - -
Backhoe - Ground Pressure 26.7 N/cm2 (38.7 psi) - -
Note Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, 100% fuel and lubricants. - 1600 mm track pads available as option
6040 FS - Standard Track Pads - - 3.9 ft
6040 FS - Operating Weight - - 891980 lb
6040 FS - Ground Pressure - - 24.1 N/cm2 (35.0 psi)
6040 - Standard Track Pads - - 3.9 ft
6040 - Operating Weight - - 897930 lb
6040 - Ground Pressure - - 24.3 N/cm2 (35.3 psi)
6040 FS - Note - - Other track pads available on request

Service Refill Capacities

Fuel Tank 3136 gal (US) 449 gal (US) -
Hydraulic Tank 1876 gal (US) 253 gal (US) -
Hydraulic System - Including Tank 2483 gal (US) 463 gal (US) -
Engine Oil 86.6 gal (US) 23 gal (US) -
Cooling System 211.4 gal (US) 44 gal (US) -
Swing Drive 42.4 gal (US) 2.4 gal (US) -
Grease Tank 188 gal (US) 18 gal (US) -

Hydraulic System with Pump Managing System

Main Pumps - Diesel Version 8 variable swash plate pumps - 4 x variable swash plate pumps
Main Pumps - Maximum Oil Flow - Diesel Version 8 x 650 L/min (8 x 172 gal/min) - 4 x 724 L/min (4 x 191 gal/min)
Maximum Pressure - Attachment 4640 psi - 4350 psi
Maximum Pressure - Travel 5220 psi - 5080 psi
Swing Pumps - Diesel Version 4 reversible swash plate pumps - 4 x reversible swash plate pump
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 352 L/min (4 x 93 gal/min) - 4 x 321 L/min (4 x 85 gal/min)
Maximum Pressure - Swing Pumps 5075 psi - 5080 psi
Hydraulic Tank Capacity - Diesel Version - Approximately - - 898 gal (US)
Total Volume of Hydraulic Oil - Diesel Version - Approximately - - 1532 gal (US)

Hydraulic Oil Cooling

Oil Flow of Cooling Pumps 4 x 488 L/min (4 x 129 gal/min) - -
Components 4 cooling fans - -
Diameter - Fan 46 in - 2 × 1524 mm (2 × 60 in)
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running - Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Features (2) Fan speed and flow of oil to the coolers are thermostatically controlled - Fan speed is thermostatically controlled
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature - Extremely high cooling efficiency to ensure optimum oil temperature
Features (4) Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers - -
Oil Flow of Cooling Pumps - Diesel Version - - 2 x 799 L/min (2 x 211 gal/min)
Components (1) - - Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Components (2) - - Variable axial piston pumps supplying low-volume, high-pressure oil to fans

Swing System

Swing Drive 4 compact planetary transmissions with axial piston motors Two (2) compact planetary transmissions with axial piston motors 3 compact planetary transmissions with axial piston motors
Parking Brakes Wet multiple disc brake, spring loaded/hydraulically released - -
Maximum Swing Speed 3.8 r/min 4.9 r/min -
Swing Ring Triple-race roller bearing with sealed internal gearing Cross roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Closed-loop swing circuit with speed control Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Features (2) Closed-loop swing circuit with torque control Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking Closed-loop swing circuit with torque control
Features (3) Hydraulic braking of the swing motion by counteracting control All raceways and the internal gearing of swing ring supplied by automatic central lubrication system Hydraulic braking of the swing motion by counteracting control
Features (4) All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system - All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Parking Brake - Wet multiple disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring-loaded/hydraulically released
Maximum Swing Speed - Diesel Version - - 4.7 r/min

Undercarriage

Travel Speed - 1st Stage - Maximum 0.68 mile/h - 0.93 mile/h
Travel Speed - 2nd Stage - Maximum 0.99 mile/h - 1.55 mile/h
Maximum Tractive Force 661160 lb 197157 lbf 471260 lb
Gradeability - Travel Drives - Maximum 39 % - 57 %
Track Pads - Each Side 42 - 42
Bottom Rollers - Each Side 7 - 7
Support Rollers - Each Side 2 plus a skid plate in between - 2 plus a skid plate in between
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors - 1 planetary transmission with 2 two-stage axial piston motors
Components (1) HD tracks with cast double-grouser track pad Forged double-grouser track pads All running surfaces of sprockets, idlers, rollers and track links are hardened
Components (2) HD fixed axle rollers and idlers Chain links connected by hardened pins and bushings Acoustic travel alarm
Components (3) Hardened running surfaces of sprockets, idlers, rollers, pad links, and teeth contact areas Postive Pin Retention (PPR2) sealed and greased track design Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (4) Acoustic travel alarm (forward and reverse) All running surfaces of sprockets, idlers, rollers and track chain links hardened All teeth contact areas of sprocket and pad links are hardened
Components (5) Fully hydraulic, self-adjusting track tensioning system with piston accumulator Fully hydraulic self-adjusting track tensioning system with accumulator Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent overspeed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Travel Speed - Two Stages - 1st Stage - Maximum - 1.6 mile/h -
Travel Speed - Two Stages - 2nd Stage - Maximum - 2.3 mile/h -
Maximum Drawbar Pull - Forward - 192886 lbf -
Maximum Drawbar Pull - Reverse - 220987 lbf -
Gradeability - Travel Drives - 38°/78% (SAE J1309) -
Hydraulic Track Tensioning - With accumulator -
Number of Shoes - Each Side - 46 -
Number of Track Rollers - Each Side - 9 -
Number of Carrier Rollers - Each Side - 3 -
Components (7) - Audible travel alarm -
Parking Brake - - Wet multiple disc brake, spring applied/hydraulically released

Operator's Cab

Operator's Eye Level - Approximately 24.91 ft - 22.31 ft
Internal Dimensions of Cab - Length 7.33 ft - 7.22 ft
Internal Dimensions of Cab - Width 5.33 ft - 5.25 ft
Internal Dimensions of Cab - Height 6.75 ft - 7.05 ft
Components (1) Single hydraulically driven HVAC System, with dual system option Pressurized operator station with positive filtration Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (2) In-floor window with removable grate Heated cab mirror Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Components (3) Pneumatically cushioned and multi-adjustable comfort seat with heating, cooling, and lumbar support Sliding upper door window (left-hand cab door) Roller blinds at all windows
Components (4) Independently adjustable seat consoles with integrated joysticks Glass-breaking safety hammer Windshield with parallel intermittent wiper/washer
Components (5) Operator Protective Guard (Top Guard) (ISO 10262:1998) Removable lower windshield with in cab storage bracket All-round safety glass, armored windshield and sliding side window
Components (6) Elevated full-size trainer seat with safety belt and laptop desk Joystick Controls Alternate Patterns including ISO/JIS, BHL, MHI, KOBE, or SCM Operator Protective Guard (Top Guard)
Components (7) Additional fold-away auxiliary seat with safety belt Beverage holder Single HVAC with option for Dual HVAC
Components (8) Operator Presence switch Literature holder Joystick controls integrated in independently adjustable seat consoles
Components (9) Monitoring system with 254 mm (10 in) touch screen AM/FM radio Fold-away auxiliary seat with safety belt
Components (10) Powered 45 degree access stairway Radio with MP3 auxiliary audio port External sun shields at side and rear windows
Components (11) Emergency egress ladder Two stereo speakers Sliding emergency ladder (kick-down type) with ladder cage
Components (12) FM/AM radio with USB and AUX input Storage shelf suitable for lunch or toolbox Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated
Components (13) Roller blinds on 3 front windows Color LCD display with warning, filter/fluid change, and working hour information Robust instrument panel including large colored BCS screen with transflective technology
Components (14) 3 cup holders Adjustable armrest -
Components (15) Cat Electronic Technician service port Height-adjustable joystick consoles -
Components (16) - Neutral lever (lock out) for all controls -
Components (17) - Travel control pedals with removable hand levers -
Components (18) - Two power outlets, 10 amp (total) -
Components (19) - Laminated glass front upper window and tempered other windows -
Board Control System (BCS III) Features (1) - - USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Board Control System (BCS III) Features (2) - - On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
Board Control System (BCS III) Features (3) - - Robust instrument panel including large (12 in) colored touch screen for intuitive handling
Board Control System (BCS III) Features (4) - - Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
Board Control System (BCS III) Features (5) - - On-screen troubleshooting assistance
Board Control System (BCS III) Features (6) - - Graphic charts of logged data
Board Control System (BCS III) Features (7) - - Fault memory with storage of related conditions

Automatic Lubrication System

Capacity - Grease Container 188 gal (US) - 188 gal (US)
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times Central bank lubrication system Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
Type (2) System failures displayed by monitoring system Grease is automatically applied to all attachment pivot points (except bucket linkage) and slew bearing System failures displayed by Board Control System
Type (3) Grease filters (200 µm) between service station and container as well as directly behind grease pump Standard grease reel on machine for bucket linkage Grease filters (200 µm) between service station and container, as well as directly behind grease pump
Type (4) Main lube system connections include: pivot points of attachment, bucket and cylinders, raceways of swing roller bearing, and 2 greasing pinions for the internal gearing of swing ring Grease refill service point accessible from ground Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
Capacity - Grease Barrel - 18 gal (US) -
Type (5) - - Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring

Attachments

Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) Automatic roll-back limiter to prevent material spillage; Kinematic assistance to hydraulic forces - - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) Horizontal Automatic constant-angle bucket guidance; Vertical Automatic constant-angle bucket guidance - - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) Constant boom momentum throughout the entire lift arc; Crowd force assistance - - Constant boom momentum throughout the whole lift arc - Crowd force assistance
All buckets (FS and BH) are equipped with a wear package consisting of: (1) Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth - - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
All buckets (FS and BH) are equipped with a wear package consisting of: (2) Wing shrouds on side walls and heel shrouds at bottom edges - - Wing shrouds on side walls - Heel shrouds at bottom edges
Type (1) Catwalks with rails at booms (FS and BH) Boom and stick torsion-resistant with welded box design Inspection hole in monoboom BH
Type (2) Guards for shovel cylinders (FS) High-tensile steel with solid steel castings at pivot areas Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (3) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Boom and stick stress-relieved after welding Special wear packages for highly abrasive materials on request
Type (4) Service access holes from both sides of boom (FS and BH) and stick (FS) Float valve for boom down function Catwalks with rails at boom (FS and BH)
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible - Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6) Booms and sticks are stress-relieved after welding - Boom and sticks are stress-relieved after welding
Type (7) Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas - Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
Type (8) Special wear packages for highly abrasive materials available upon request - Guards for shovel cylinders (FS)
Buckets Equipped With - – Special liner material covering main wear areas inside and outside – Lip shrouds – Wing shrouds – Heel shrouds -

Digging Forces

Maximum Crowd Force 494410 lb - -
Maximum Breakout Force 388780 lb - -

Working Ranges

Maximum Digging Height 51.17 ft - -
Maximum Digging Reach 54.17 ft - -
Maximum Digging Depth 9.17 ft - -

Standard Bucket Capacity

Face Shovel (heaped 2:1) 44.5 yd³ - -
Backhoe (heaped 1:1) 44.5 yd³ - -

Backhoe Attachment (BH) - Digging Forces

Stick Digging Force - ISO 295740 lb 104761 lbf -
Bucket Digging Force - ISO 274840 lb 120947 lbf -
Bucket Digging Force - SAE - 112600 lbf -
Stick Digging Force - SAE - 98800 lbf -

Backhoe Attachment (BH) - Working Range

Maximum Digging Height 52.83 ft 41.9 ft -
Maximum Digging Reach 62.33 ft 45.6 ft -
Maximum Digging Depth 29.17 ft 26.3 ft -
Maximum Dump Height - 27.9 ft -

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground. - Retractable service station installed underneath the engine module and easily accessible from ground
Equipped With (1) Quick couplings for: Diesel fuel, Engine coolant - left/right engine, Pump transmission gear oil - left/right engine, Engine oil - left/right engine, Hydraulic oil tank, and grease container - -
Equipped With (2) Cat jump-start socket - -
Equipped With (3) Indicator lights - -

Engine - U.S. EPA Tier 4 Final

Engine Model - Cat® C27 -
Gross Power - SAE J1995 - 824 HP -
Net Power - SAE J1349 - 746 HP -

Engine - Cat C27 with Tier 4 Final Emission Standards

Number of Cylinders - 12 -
Bore - 5.4 in -
Stroke - 6 in -
Displacement - 1648 in³ -

Engine - Equivalent to U.S. EPA Tier 2

Engine Model - Cat® C27 -
Gross Power - SAE J1995 - 839 HP -
Net Power - SAE J1349 - 746 HP -

Engine - Cat C27 with Tier 1 or Tier 2 Equivalent Emission Standards

Number of Cylinders - 12 -
Bore - 5.4 in -
Stroke - 6 in -
Displacement - 1648 in³ -
Aspiration - Turbocharged and air-to-air aftercooled -

Operating Weights - Backhoe

Operating Weight - 154 ton (US) -

Weights

Ground Pressure - 23.6 psi -
Note - Operating weight includes: 700 mm (28 in) track shoes, 7.6 m (24 ft 11 in) boom, 3.4 m (11 ft 2 in) stick, standard rock bucket, 100% fuel and lubricants -
Operating Weight - 308000 lb -

Track

Standard - 28 in -
Wide - 36 in -
Extra Wide - 39 in -
Number of Shoes - Each Side - 46 -
Number of Track Rollers - Each Side - 9 -
Number of Carrier Rollers - Each Side - 3 -
Track Pads - Double grouser -

Drive

Travel Speed - Two Stages - 1st Stage - Maximum - 1.4 mile/h -
Travel Speed - Two Stages - 2nd Stage - Maximum - 2.1 mile/h -
Maximum Drawbar Pull - Forward - 192886 lbf -
Maximum Drawbar Pull - Reverse - 220987 lbf -
Gradeability - Travel Drives - Approximately 42% -
Hydraulic Track Tensioning - With accumulator -
Maximum Drawbar Pull - 179847 lbf -

Hydraulic System

Main Pumps - 3 × variable swash plate pumps -
Main Pumps - Maximum Total Oil Flow - 407 gal/min -
Main Pumps - Maximum Pressure - Attachment - 4641 psi -
Pilot Pump - 1 × gear pump -
Pilot Pump - Maximum Flow, Pilot - 40.4 gal/min -
Pilot Pump - Maximum Pressure, Pilot - 1378 psi -
Main Pumps - Maximum Pressure - Travel - 4641 psi -
Swing Pump - 1 × variable swash plate pump -
Engine Fan Pump - Maximum Flow, Engine Fan - 53.1 gal/min -
Engine Fan Pump - Maximum Pressure, Engine Fan - 3191 psi -
Engine Fan Pump - 1 × variable swash plate pump -
Hydraulic Fan Pump - Maximum Flow, Hydraulic Fan - 22.7 gal/min -
Swing Pump - Maximum Flow - Swing - 127 gal/min -
Hydraulic Fan Pump - 1 × variable swash plate pump -
Hydraulic Fan Pump - Maximum Pressure, Hydraulic Fan - 1958 psi -
Swing Pump - Maximum Pressure - Swing - 5294 psi -
Hydraulic Oil Cooling - Maximum Flow - 284 gal/min -
Hydraulic Oil Cooling - Diameter of Fan - 40 in -
Filters (1) - Full-flow high-pressure filters (200 μm) for main pumps -
Filters (2) - Full-flow filters (20 μm) for complete return circuit -
Filters (3) - Pressure filters (16 μm) for servo circuit -
Filters (4) - Full-flow filters (6 μm) for engine cooling return circuit -
Filters (5) - Swing charge filter (15 μm) -
Filters (6) - Pump case return screens (125 μm) -

Centralized Service Area

Feature - Accessible from ground level -
Equipped With (1) - Emergency stop -
Equipped With (2) - Quick couplings for: Diesel fuel and Grease -

Backhoe Attachment (BH) - Backhoe

Capacity 1:1 - 10.6 yd³ -
Total Width - 8.8 ft -
Number of Teeth - 5 -
Tooth System - Cat C70 or M75 -
Weight - Including Standard Wear Package - 18521 lb -
Maximum Material Density - Loose - 3030 lb/yd³ -

Electrical System - Diesel Drive

System Voltage - - 24V
Batteries in Series/Parallel Installation - - 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total
Components (1) - - 6 maintenance-free batteries
Components (2) - - Battery isolation relays and switches
Components (3) - - Emergency stop switches accessible from ground level, in engine module and in operator's cab
Components (4) - - 14 LED high-brightness working flood lights
Components (5) - - 11 LED high-brightness service lights

Bucket

Bucket Capacity - Backhoe (heaped 1:1) - - 28.8 yd³
Bucket Capacity - Face Shovel (heaped 2:1) - - 28.8 yd³
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