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6040 Hydraulic Mining Shovel
6020B Hydraulic Shovel
6060 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 2079 HP 1040 HP 3015 HP
Bucket Payload 43.7 ton (US) 23.8 ton (US) 67 ton (US)
Operating Weight 446 ton (US) 253.8 ton (US) 660 ton (US)
Note Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. Specifications shown above apply to a Backhoe configuration. A frontless configuration is also available. Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available.
Standard Bucket Capacity - 15.7 yd³ -

Engine

Engine Model 2 x Cat C32 - 2 x Cat 3512E
Gross Power - SAE J1995 2079 HP - -
Net Power - SAE J1349 1915 HP - -
Note Power output relates to highly regulated engines. Lesser regulated engines are also available. - -

Diesel Engines

Number of Cylinders - Each Engine 12 - 12
Bore 5.71 in - 6.69 in
Stroke 6.38 in - 8.46 in
Displacement 1959 in³ - 3574 in³
Aspiration Turbocharged and air-to-air aftercooled - Turbocharged and charge air-cooled
Components (1) Additional high-capacity water separator - Non-DEF Aftertreatment system with Diesel Oxidation Catalysts (DOCs)
Components (2) Two-stage fuel filter including water separator - High-capacity water separator
Components (3) Heavy-duty air filters - Two-stage fuel filter with series filtration
Components (4) Microprocessed engine management - Heavy-duty air filters
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed - Microprocessed engine management
Fuel Tank Capacity 2098 gal (US) - -
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards - -
Rated Speed - - 1,800 min-1 (1,800 rpm)
Components (6) - - Hydraulically driven radiator fan with electronically controlled fan speed
Components (7) - - Exhaust manifold and turbo heat shields

Electrical System - Diesel Drive

System Voltage 24V - -
Batteries in Series/Parallel Installation 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total - -
Components (1) 6 maintenance-free batteries - -
Components (2) Battery isolation relays and switches - -
Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab - -
Components (4) 14 LED high-brightness working flood lights - -
Components (5) 11 LED high-brightness service lights - -

Operating Weights

6040 FS - Standard Track Pads 3.9 ft - -
6040 FS - Operating Weight 891980 lb - -
6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) - -
6040 - Standard Track Pads 3.9 ft - -
6040 - Operating Weight 897930 lb - -
6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) - -
Note 1600 mm track pads available as option - Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, 100% fuel and lubricants.
6040 FS - Note Other track pads available on request - -
6060 FS - Standard Track Pads - - 4.58 ft
6060 FS - Operating Weight - - 1320110 lb
6060 FS - Ground Pressure - - 26.6 N/cm2 (38.5 psi)
Backhoe - Standard Track Pads - - 4.58 ft
Backhoe - Operating Weight - - 1323860 lb
Backhoe - Ground Pressure - - 26.7 N/cm2 (38.7 psi)

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US) - -
Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US) - -
Main Pumps - Diesel Version 4 x variable swash plate pumps - 8 variable swash plate pumps
Main Pumps - Maximum Oil Flow - Diesel Version 4 x 724 L/min (4 x 191 gal/min) - 8 x 650 L/min (8 x 172 gal/min)
Maximum Pressure - Attachment 4350 psi - 4640 psi
Maximum Pressure - Travel 5080 psi - 5220 psi
Swing Pumps - Diesel Version 4 x reversible swash plate pump - 4 reversible swash plate pumps
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 321 L/min (4 x 85 gal/min) - 4 x 352 L/min (4 x 93 gal/min)
Maximum Pressure - Swing Pumps 5080 psi - 5075 psi

Hydraulic Oil Cooling

Diameter - Fan 2 × 1524 mm (2 × 60 in) 4.92 ft 46 in
Oil Flow of Cooling Pumps - Diesel Version 2 x 799 L/min (2 x 211 gal/min) - -
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Features (2) Fan speed is thermostatically controlled Variable electronically controlled flow of oil through cooler and fan speed Fan speed and flow of oil to the coolers are thermostatically controlled
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature Superior cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature
Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers - -
Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans - -
Oil Flow of Cooling Pumps - 211 gal/min 4 x 488 L/min (4 x 129 gal/min)
Components - - 4 cooling fans
Features (4) - - Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers

Swing System

Swing Drive 3 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors 4 compact planetary transmissions with axial piston motors
Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released Wet multiple-disc brake, spring-loaded/hydraulically released -
Maximum Swing Speed - Diesel Version 4.7 r/min - -
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Open swing circuit with auto slow down when joysticks in neutral Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Features (2) Closed-loop swing circuit with torque control All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system Closed-loop swing circuit with torque control
Features (3) Hydraulic braking of the swing motion by counteracting control - Hydraulic braking of the swing motion by counteracting control
Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system - All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system
Maximum Swing Speed - 4.9 r/min 3.8 r/min
Parking Brakes - - Wet multiple disc brake, spring loaded/hydraulically released

Undercarriage

Travel Speed - 1st Stage - Maximum 0.93 mile/h 0.68 mile/h 0.68 mile/h
Travel Speed - 2nd Stage - Maximum 1.55 mile/h 1.49 mile/h 0.99 mile/h
Maximum Tractive Force 471260 lb 265860 lbf 661160 lb
Gradeability - Travel Drives - Maximum 57 % - 39 %
Track Pads - Each Side 42 45 42
Bottom Rollers - Each Side 7 8 7
Support Rollers - Each Side 2 plus a skid plate in between 3 2 plus a skid plate in between
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors
Parking Brake Wet multiple disc brake, spring applied/hydraulically released - -
Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened Forged double-grouser track pads HD tracks with cast double-grouser track pad
Components (2) Acoustic travel alarm Chain links connected by hardened pins and bushings HD fixed axle rollers and idlers
Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins All running surfaces of sprockets, idlers, rollers and track chain links hardened Hardened running surfaces of sprockets, idlers, rollers, pad links, and teeth contact areas
Components (4) All teeth contact areas of sprocket and pad links are hardened Fully hydraulic self-adjusting track tensioning system with accumulator Acoustic travel alarm (forward and reverse)
Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Automatic hydraulic retarder valve to prevent overspeed on downhill travel Fully hydraulic, self-adjusting track tensioning system with piston accumulator
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Audible travel alarm Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Parking Brakes - Wet multiple disc brake, spring loaded/hydraulically released -
Gradeability - Travel Drives - Approximately 54% -

Operator's Cab

Operator's Eye Level - Approximately 22.31 ft - 24.91 ft
Internal Dimensions of Cab - Length 7.22 ft 7.32 ft 7.33 ft
Internal Dimensions of Cab - Width 5.25 ft 5.33 ft 5.33 ft
Internal Dimensions of Cab - Height 7.05 ft 6.79 ft 6.75 ft
Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Large cab floor window with removable grating for easy cleaning Single hydraulically driven HVAC System, with dual system option
Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Pneumatically cushioned and multi-adjustable operator seat with lumbar support, safety belt, head- and armrests In-floor window with removable grate
Components (3) Roller blinds at all windows Safety switch in operator's seat for automatic motion shutdown Pneumatically cushioned and multi-adjustable comfort seat with heating, cooling, and lumbar support
Components (4) Windshield with parallel intermittent wiper/washer Joystick integrated in adjustable seat armrest Independently adjustable seat consoles with integrated joysticks
Components (5) All-round safety glass, armored windshield and sliding side window Full sized trainer seat with safety belt and work table Operator Protective Guard (Top Guard) (ISO 10262:1998)
Components (6) Operator Protective Guard (Top Guard) Auxiliary fold-away seat with safety belt for 3rd person Elevated full-size trainer seat with safety belt and laptop desk
Components (7) Single HVAC with option for Dual HVAC Operator Protective Guard (rock guard; approved according to ISO 10262:1998 [Top Guard]) compliant Additional fold-away auxiliary seat with safety belt
Components (8) Joystick controls integrated in independently adjustable seat consoles Windshield with parallel intermittent wiper/washer Operator Presence switch
Components (9) Fold-away auxiliary seat with safety belt Roller blinds Monitoring system with 254 mm (10 in) touch screen
Components (10) External sun shields at side and rear windows Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated Powered 45 degree access stairway
Components (11) Sliding emergency ladder (kick-down type) with ladder cage Additional emergency ladder in close proximity to emergency escape window Emergency egress ladder
Components (12) Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated - FM/AM radio with USB and AUX input
Components (13) Robust instrument panel including large colored BCS screen with transflective technology - Roller blinds on 3 front windows
Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export - -
Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - -
Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling - -
Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems - -
Board Control System (BCS III) Features (5) On-screen troubleshooting assistance - -
Board Control System (BCS III) Features (6) Graphic charts of logged data - -
Board Control System (BCS III) Features (7) Fault memory with storage of related conditions - -
New BCS Features (1) - Robust instrument panel including large (254 mm/10 in) color touch screen -
New BCS Features (3) - Graphical data logging -
New BCS Features (4) - Fault memory capabilities -
Operator's Eye Level (approximate) - 18.04 ft -
New BCS Features (2) - On-screen troubleshooting assistance -
New BCS Features (5) - USB, Lan (TCP/IP) and CAN BUS interfaces for data export -
New Board Control System (BCS) Features: - Electronic monitoring, data logging and diagnostic system for vital signs & service data of engines, hydraulic & lube system -
Components (14) - - 3 cup holders
Components (15) - - Cat Electronic Technician service port

Automatic Lubrication System

Capacity - Grease Container 188 gal (US) - 188 gal (US)
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Single-circuit progressive system with hydraulically driven heavy-duty pump and electronic time control Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times
Type (2) System failures displayed by Board Control System Grease supplied to swing roller bearing, all pivot points of attachment, and swing gearbox bearing System failures displayed by monitoring system
Type (3) Grease filters (200 µm) between service station and container, as well as directly behind grease pump System condition and failures displayed by Board Control System Grease filters (200 µm) between service station and container as well as directly behind grease pump
Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders - Main lube system connections include: pivot points of attachment, bucket and cylinders, raceways of swing roller bearing, and 2 greasing pinions for the internal gearing of swing ring
Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring - -
Capacity - Grease Barrel - 54 gal (US) -

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth
All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges - Wing shrouds on side walls and heel shrouds at bottom edges
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Automatic roll-back limiter to prevent material spillage; Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Horizontal Automatic constant-angle bucket guidance; Vertical Automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance - Constant boom momentum throughout the entire lift arc; Crowd force assistance
Type (1) Inspection hole in monoboom BH - Catwalks with rails at booms (FS and BH)
Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve - Guards for shovel cylinders (FS)
Type (3) Special wear packages for highly abrasive materials on request - Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (4) Catwalks with rails at boom (FS and BH) - Service access holes from both sides of boom (FS and BH) and stick (FS)
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible - Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6) Boom and sticks are stress-relieved after welding - Booms and sticks are stress-relieved after welding
Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas - Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
Type (8) Guards for shovel cylinders (FS) - Special wear packages for highly abrasive materials available upon request

Bucket

Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ - -
Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ - -
Standard Bucket Capacity - Backhoe (Heaped 1:1) - 15.7 yd³ -

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground - Retractable service station installed underneath the engine module and easily accessible from ground.
Equipped With (1) - - Quick couplings for: Diesel fuel, Engine coolant - left/right engine, Pump transmission gear oil - left/right engine, Engine oil - left/right engine, Hydraulic oil tank, and grease container
Equipped With (2) - - Cat jump-start socket
Equipped With (3) - - Indicator lights

Electrical System

Batteries (12V each) - In Series/Parallel Installation - 630 Ah – 24V -
Components (3) - 9 LED high-brightness working flood lights: – 7 for working area
– 2 for rear end
Lockable starter isolator switch
Batteries (12V each) - 6 × 210 Ah -
Components (1) - Emergency stop buttons inside cab, accessible from all seating locations, and engine module 6 maintenance-free batteries
Components (2) - Additional ground-level emergency stop Lockable battery isolator switch
System Voltage - 24V 24 V
Battery Isolation Relays - manual lockable disconnect switch and automatic disconnect relay -
Components (6) - 1 beacon lamp on cab roof 2 electric horns (1 cab module; 1 oil cooler module)
Components (5) - 7 LED service lights 17 LED service lights
Components (4) - 2 LED high-brightness access flood lights 13 LED high-brightness working flood lights
Batteries in Series/Parallel Installation - - 6 x 210 Ah; 12 V each; 630 Ah 24 V in total

Attachment

Type (5) - Float valve for boom down function -
Type (2) - High-tensile steel with solid steel castings at pivot areas -
Type (3) - Boom and stick stress-relieved after welding -
Type (1) - Boom and stick torsion-resistant with welded box design -
Type (4) - Catwalks with rails at boom -
Buckets Equipped With - – Special liner material covering main wear areas inside and outside
– Lip shrouds
– Wing shrouds
– Heel shrouds
-

Operating Weights - Backhoe

Standard Track Pads - 2.62 ft -
Operating Weight - 507500 lb -
Ground Pressure - 31.9 psi -

Hydraulic System with Electronic Pump Management

Maximum Swing Oil Flow - 216 gal/min -
Maximum Pressure - Attachment - 4495 psi -
Filters (4) - Pressure filters (6 μm) for servo circuit -
Electronic Pump Management Contains (3) - Automatic return of main pumps to zero flow -
Features (2) - Cooling of pump transmission gear oil -
Maximum Pressure - Travel - 4495 psi -
Maximum Pressure - Swing - Acceleration - 4495 psi -
Filters (3) - Full-flow filters (10 μm) for cooling return circuit -
Electronic Pump Management Contains (2) - Dedicated circuit pump allocation -
Maximum Total Oil Flow - 621 gal/min -
Filters (2) - Full-flow filters (10 μm) for complete return circuit -
Main Pumps - 6 × variable swash plate pumps -
Filters (1) - Full-flow high-pressure filters (100 μm) for main pumps, installed directly behind each pump -
Electronic Pump Management Contains (4) - Automatic rpm reduction of engine speed during working breaks -
Filters (5) - Transmission oil filter (40 μm) -
Electronic Pump Management Contains (5) - Reduced oil flow of main pumps at high hydraulic oil temperature and at high engine temperature -
Electronic Pump Management Contains (1) - Electronic load limit control -
Features (1) - Pressure cut-off function for all main pumps -
Total Volume of Hydraulic Oil - 925 gal (US) -
Hydraulic Tank Capacity - 740 gal (US) -
Maximum Pressure - Swing - Deceleration - 5080 psi -

Centralized Service Area

Equipped With (3) - Indicator light for hydraulic tank full -
Equipped With (1) - Quick couplings for: – Diesel fuel
– Engine coolant
– Pump transmission gear oil
– Engine oil (oil pan)
– Hydraulic oil
-
Features - Centralized service area accessible from ground level. -
Equipped With (2) - Cat jump-start socket -

Digging Forces

Maximum Tearout Force - 146125 lb -
Maximum Breakout Force - 164050 lb 388780 lb
Maximum Crowd Force - - 494410 lb

Working Ranges

Maximum Digging Reach - 52.17 ft 54.17 ft
Maximum Digging Depth - 26.57 ft 9.17 ft
Maximum Digging Height - 45.6 ft 51.17 ft

Operating Specifications

Operating Weight - 254 ton (US) -
Bucket Payload - 24 Sh Ton -

Engine - Equivalent to U.S. EPA Tier 2

Gross Power - SAE J1995 - 1040 HP -
Engine Model - Cat C32 ACERT -
Net Power - SAE J1349 - 1032 HP -

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 - 1040 HP 3025 HP
Net Power - ISO 9249 - 1037 HP 2990 HP
Net Power - SAE J1349 - 1032 HP 2821 HP
Emissions - Meets China Nonroad Stage III emissions standards, equivalent to Tier 2 Optimized for fuel consumption.

Diesel Engine - Tier 4 Final

Components (1) - Cat NOx reduction system -
Components (7) - Two-stage fuel filter -
Components (3) - MEUI™-C fuel system -
Alternator - 275A -
Bore - 5.71 in -
Components (4) - Hydraulically driven radiator fan with variable electronically controlled fan speed -
No. of Cylinders - 12 -
Displacement - 1959 in³ -
Fuel Tank Capacity - 951 gal (US) -
Components (5) - Micro processed engine management -
Rated Speed - 1,800 min-1 (1,800 rpm) -
Aspiration - Turbocharged and air-to-air aftercooled -
Components (2) - Dual Diesel Oxidation Catalysts (DOCs) -
Components (8) - Additional high-capacity water separator including electric priming pump -
Components (9) - Large fuel tank allows for 24 hour machine operation -
Components (6) - Heavy-duty air filters -
Maximum Altitude without Deration - 2925 m (9,600 ft) – above sea level (a.s.l.) -
Stroke - 6.38 in -
Make and Model - Cat C32 ACERT -

Diesel Engine - Equivalent to Tier 2

Components (3) - Heavy-duty air filters -
Components (4) - Two-stage fuel filter -
Fuel Tank Capacity - 951 gal (US) -
No. of Cylinders - 12 -
Components (2) - Micro processed engine management -
Displacement - 1959 in³ -
Maximum Altitude without Deration - 3622 m (11,884 ft) – above sea level (a.s.l.) -
Bore - 5.71 in -
Components (1) - Hydraulically driven radiator fan with variable electronically controlled fan speed -
Stroke - 6.38 in -
Aspiration - Turbocharged and air-to-air aftercooled -
Components (5) - Additional high-capacity water separator including electric priming pump -
Rated Speed - 1800 min-1 (1,800 rpm) -
Alternator - 275A -
Make and Model - Cat C32 ACERT -
Components (6) - Large fuel tank allows for 24 hour machine operation -

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 - 1033 HP 3015 HP
Net Power - ISO 9249 - 1024 HP 2979 HP
Net Power - SAE J1349 - 1019 HP 2810 HP
Emissions - Meets Tier 4 Final and Stage V emissions standards Meets U.S. EPA Tier 4 Final emission requirements. These engines participate in the U.S. EPA averaging, banking, and trading provisions.

Engine - U.S. EPA Tier 4 Final

Net Power - SAE J1349 - 1019 HP -
Gross Power - SAE J1995 - 1033 HP -
Engine Model - Cat® C32 ACERT™ -

Service Refill Capacities

Fuel Tank - - 3136 gal (US)
Hydraulic Tank - - 1876 gal (US)
Hydraulic System - Including Tank - - 2483 gal (US)
Engine Oil - - 86.6 gal (US)
Cooling System - - 211.4 gal (US)
Swing Drive - - 42.4 gal (US)
Grease Tank - - 188 gal (US)

Standard Bucket Capacity

Face Shovel (heaped 2:1) - - 44.5 yd³
Backhoe (heaped 1:1) - - 44.5 yd³

Backhoe Attachment (BH) - Digging Forces

Stick Digging Force - ISO - - 295740 lb
Bucket Digging Force - ISO - - 274840 lb

Backhoe Attachment (BH) - Working Range

Maximum Digging Height - - 52.83 ft
Maximum Digging Reach - - 62.33 ft
Maximum Digging Depth - - 29.17 ft
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