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6015 Hydraulic Shovel
6040 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 824 HP 2079 HP -
Bucket Payload 16.1 ton (US) 43.7 ton (US) -
Operating Weight 154.3 ton (US) 446 ton (US) -
Note Specifications shown above apply to highly regulated, backhoe configuration. Lesser regulated and frontless configurations are also available. Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. -

Engine - U.S. EPA Tier 4 Final

Engine Model Cat® C27 - -
Gross Power - SAE J1995 824 HP - -
Net Power - SAE J1349 746 HP - -

Engine - Cat C27 with Tier 4 Final Emission Standards

Number of Cylinders 12 - -
Bore 5.4 in - -
Stroke 6 in - -
Displacement 1648 in³ - -

Engine - Equivalent to U.S. EPA Tier 2

Engine Model Cat® C27 - -
Gross Power - SAE J1995 839 HP - -
Net Power - SAE J1349 746 HP - -

Engine - Cat C27 with Tier 1 or Tier 2 Equivalent Emission Standards

Number of Cylinders 12 - -
Bore 5.4 in - -
Stroke 6 in - -
Displacement 1648 in³ - -
Aspiration Turbocharged and air-to-air aftercooled - -

Operating Weights - Backhoe

Operating Weight 154 ton (US) - -

Weights

Ground Pressure 23.6 psi - -
Note Operating weight includes: 700 mm (28 in) track shoes, 7.6 m (24 ft 11 in) boom, 3.4 m (11 ft 2 in) stick, standard rock bucket, 100% fuel and lubricants - -
Operating Weight 308000 lb - -

Track

Standard 28 in - -
Wide 36 in - -
Extra Wide 39 in - -
Number of Shoes - Each Side 46 - -
Number of Track Rollers - Each Side 9 - -
Number of Carrier Rollers - Each Side 3 - -
Track Pads Double grouser - -

Drive

Travel Speed - Two Stages - 1st Stage - Maximum 1.4 mile/h - -
Travel Speed - Two Stages - 2nd Stage - Maximum 2.1 mile/h - -
Maximum Drawbar Pull - Forward 192886 lbf - -
Maximum Drawbar Pull - Reverse 220987 lbf - -
Gradeability - Travel Drives Approximately 42% - -
Hydraulic Track Tensioning With accumulator - -
Maximum Drawbar Pull 179847 lbf - -

Service Refill Capacities

Fuel Tank 449 gal (US) - -
Cooling System 44 gal (US) - -
Engine Oil 23 gal (US) - -
Swing Drive 2.4 gal (US) - -
Hydraulic System - Including Tank 463 gal (US) - -
Hydraulic Tank 253 gal (US) - -
Grease Tank 18 gal (US) - -

Electrical System

System Voltage 24 V - -
Batteries 4 × 200 Ah (12 V each) - -
Alternator Rating 150 A (24 V) in total - -
Components (1) Emergency stop in cabin, engine module, pump room and on service station accessible from ground level - -
Components (2) Four maintenance free batteries - -
Components (3) Lockable battery isolation switch - -
Components (5) 14 LED high-brightness working lights - -
Components (4) 5 LED service lights - -
Components (6) 2 electric horns - -
Components (7) Two (2) lights for rear end - -
Components (9) One (1) beacon light on cabin roof - -
Components (8) One (1) light for machine deck/service - -

Hydraulic System

Main Pumps 3 × variable swash plate pumps - -
Main Pumps - Maximum Total Oil Flow 407 gal/min - -
Main Pumps - Maximum Pressure - Attachment 4641 psi - -
Pilot Pump 1 × gear pump - -
Pilot Pump - Maximum Flow, Pilot 40.4 gal/min - -
Pilot Pump - Maximum Pressure, Pilot 1378 psi - -
Main Pumps - Maximum Pressure - Travel 4641 psi - -
Swing Pump 1 × variable swash plate pump - -
Engine Fan Pump - Maximum Flow, Engine Fan 53.1 gal/min - -
Engine Fan Pump - Maximum Pressure, Engine Fan 3191 psi - -
Engine Fan Pump 1 × variable swash plate pump - -
Hydraulic Fan Pump - Maximum Flow, Hydraulic Fan 22.7 gal/min - -
Swing Pump - Maximum Flow - Swing 127 gal/min - -
Hydraulic Fan Pump 1 × variable swash plate pump - -
Hydraulic Fan Pump - Maximum Pressure, Hydraulic Fan 1958 psi - -
Swing Pump - Maximum Pressure - Swing 5294 psi - -
Hydraulic Oil Cooling - Maximum Flow 284 gal/min - -
Hydraulic Oil Cooling - Diameter of Fan 40 in - -
Filters (1) Full-flow high-pressure filters (200 μm) for main pumps - -
Filters (2) Full-flow filters (20 μm) for complete return circuit - -
Filters (3) Pressure filters (16 μm) for servo circuit - -
Filters (4) Full-flow filters (6 μm) for engine cooling return circuit - -
Filters (5) Swing charge filter (15 μm) - -
Filters (6) Pump case return screens (125 μm) - -

Swing System

Swing Drive Two (2) compact planetary transmissions with axial piston motors 3 compact planetary transmissions with axial piston motors -
Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring-loaded/hydraulically released -
Maximum Swing Speed 4.9 r/min - -
Swing Ring Cross roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing -
Features (1) Closed-loop swing circuit with speed control Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody -
Features (2) Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking Closed-loop swing circuit with torque control -
Features (3) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system Hydraulic braking of the swing motion by counteracting control -
Maximum Swing Speed - Diesel Version - 4.7 r/min -
Features (4) - All raceways and the internal gearing of swing ring supplied by automatic central lubrication system -

Engine

Emissions U.S. EPA Tier 4 Final and EU Stage V; China Nonroad Stage III, equivalent to U.S. EPA Tier 2; Equivalent to U.S. EPA Tier 1 - -
Engine Model - 2 x Cat C32 -
Gross Power - SAE J1995 - 2079 HP -
Net Power - SAE J1349 - 1915 HP -
Note - Power output relates to highly regulated engines. Lesser regulated engines are also available. -

Centralized Service Area

Feature Accessible from ground level - -
Equipped With (1) Emergency stop - -
Equipped With (2) Quick couplings for: Diesel fuel and Grease - -

Undercarriage

Travel Speed - Two Stages - 1st Stage - Maximum 1.6 mile/h - -
Travel Speed - Two Stages - 2nd Stage - Maximum 2.3 mile/h - -
Maximum Drawbar Pull - Forward 192886 lbf - -
Maximum Tractive Force 197157 lbf 471260 lb -
Maximum Drawbar Pull - Reverse 220987 lbf - -
Gradeability - Travel Drives 38°/78% (SAE J1309) - -
Hydraulic Track Tensioning With accumulator - -
Number of Shoes - Each Side 46 - -
Number of Track Rollers - Each Side 9 - -
Number of Carrier Rollers - Each Side 3 - -
Components (1) Forged double-grouser track pads All running surfaces of sprockets, idlers, rollers and track links are hardened -
Components (2) Chain links connected by hardened pins and bushings Acoustic travel alarm -
Components (3) Postive Pin Retention (PPR2) sealed and greased track design Cast double-grouser combined pad-links with bushings connected by hardened full floating pins -
Components (4) All running surfaces of sprockets, idlers, rollers and track chain links hardened All teeth contact areas of sprocket and pad links are hardened -
Components (5) Fully hydraulic self-adjusting track tensioning system with accumulator Fully hydraulic self-adjusting track tensioning system with membrane accumulator -
Components (6) Automatic hydraulic retarder valve to prevent overspeed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel -
Components (7) Audible travel alarm - -
Travel Speed - 1st Stage - Maximum - 0.93 mile/h -
Travel Speed - 2nd Stage - Maximum - 1.55 mile/h -
Gradeability - Travel Drives - Maximum - 57 % -
Track Pads - Each Side - 42 -
Bottom Rollers - Each Side - 7 -
Support Rollers - Each Side - 2 plus a skid plate in between -
Travel Drives - Each Side - 1 planetary transmission with 2 two-stage axial piston motors -
Parking Brake - Wet multiple disc brake, spring applied/hydraulically released -

Operator's Cab

Components (1) Pressurized operator station with positive filtration Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat -
Components (2) Heated cab mirror Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests -
Components (3) Sliding upper door window (left-hand cab door) Roller blinds at all windows -
Components (4) Glass-breaking safety hammer Windshield with parallel intermittent wiper/washer -
Components (5) Removable lower windshield with in cab storage bracket All-round safety glass, armored windshield and sliding side window -
Components (6) Joystick Controls Alternate Patterns including ISO/JIS, BHL, MHI, KOBE, or SCM Operator Protective Guard (Top Guard) -
Components (7) Beverage holder Single HVAC with option for Dual HVAC -
Components (8) Literature holder Joystick controls integrated in independently adjustable seat consoles -
Components (9) AM/FM radio Fold-away auxiliary seat with safety belt -
Components (10) Radio with MP3 auxiliary audio port External sun shields at side and rear windows -
Components (11) Two stereo speakers Sliding emergency ladder (kick-down type) with ladder cage -
Components (12) Storage shelf suitable for lunch or toolbox Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated -
Components (13) Color LCD display with warning, filter/fluid change, and working hour information Robust instrument panel including large colored BCS screen with transflective technology -
Components (14) Adjustable armrest - -
Components (15) Height-adjustable joystick consoles - -
Components (16) Neutral lever (lock out) for all controls - -
Components (17) Travel control pedals with removable hand levers - -
Components (18) Two power outlets, 10 amp (total) - -
Components (19) Laminated glass front upper window and tempered other windows - -
Operator's Eye Level - Approximately - 22.31 ft -
Internal Dimensions of Cab - Length - 7.22 ft -
Internal Dimensions of Cab - Width - 5.25 ft -
Internal Dimensions of Cab - Height - 7.05 ft -
Board Control System (BCS III) Features (1) - USB, Lan (TCP/IP) and CAN BUS interfaces for data export -
Board Control System (BCS III) Features (2) - On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) -
Board Control System (BCS III) Features (3) - Robust instrument panel including large (12 in) colored touch screen for intuitive handling -
Board Control System (BCS III) Features (4) - Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems -
Board Control System (BCS III) Features (5) - On-screen troubleshooting assistance -
Board Control System (BCS III) Features (6) - Graphic charts of logged data -
Board Control System (BCS III) Features (7) - Fault memory with storage of related conditions -

Automatic Lubrication System

Capacity - Grease Barrel 18 gal (US) - -
Type (1) Central bank lubrication system Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times -
Type (2) Grease is automatically applied to all attachment pivot points (except bucket linkage) and slew bearing System failures displayed by Board Control System -
Type (3) Standard grease reel on machine for bucket linkage Grease filters (200 µm) between service station and container, as well as directly behind grease pump -
Type (4) Grease refill service point accessible from ground Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders -
Capacity - Grease Container - 188 gal (US) -
Type (5) - Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring -

Attachments

Type (1) Boom and stick torsion-resistant with welded box design Inspection hole in monoboom BH -
Type (2) High-tensile steel with solid steel castings at pivot areas Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve -
Type (3) Boom and stick stress-relieved after welding Special wear packages for highly abrasive materials on request -
Type (4) Float valve for boom down function Catwalks with rails at boom (FS and BH) -
Buckets Equipped With – Special liner material covering main wear areas inside and outside – Lip shrouds – Wing shrouds – Heel shrouds - -
All buckets (FS and BH) are equipped with a wear package consisting of: (1) - - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth -
All buckets (FS and BH) are equipped with a wear package consisting of: (2) - - Wing shrouds on side walls - Heel shrouds at bottom edges -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance -
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - - Constant boom momentum throughout the whole lift arc - Crowd force assistance -
Type (5) - Welding procedures allow for internal counter-welding (double prep weld) wherever possible -
Type (6) - Boom and sticks are stress-relieved after welding -
Type (7) - Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas -
Type (8) - Guards for shovel cylinders (FS) -

Backhoe Attachment (BH) - Working Range

Maximum Digging Depth 26.3 ft - -
Maximum Digging Reach 45.6 ft - -
Maximum Digging Height 41.9 ft - -
Maximum Dump Height 27.9 ft - -

Backhoe Attachment (BH) - Digging Forces

Bucket Digging Force - ISO 120947 lbf - -
Bucket Digging Force - SAE 112600 lbf - -
Stick Digging Force - ISO 104761 lbf - -
Stick Digging Force - SAE 98800 lbf - -

Backhoe Attachment (BH) - Backhoe

Capacity 1:1 10.6 yd³ - -
Total Width 8.8 ft - -
Number of Teeth 5 - -
Tooth System Cat C70 or M75 - -
Weight - Including Standard Wear Package 18521 lb - -
Maximum Material Density - Loose 3030 lb/yd³ - -

Diesel Engines

Number of Cylinders - Each Engine - 12 -
Bore - 5.71 in -
Stroke - 6.38 in -
Displacement - 1959 in³ -
Aspiration - Turbocharged and air-to-air aftercooled -
Components (1) - Additional high-capacity water separator -
Components (2) - Two-stage fuel filter including water separator -
Components (3) - Heavy-duty air filters -
Components (4) - Microprocessed engine management -
Components (5) - Hydraulically driven radiator fan with electronically controlled fan speed -
Fuel Tank Capacity - 2098 gal (US) -
Emissions - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards -

Electrical System - Diesel Drive

System Voltage - 24V -
Batteries in Series/Parallel Installation - 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total -
Components (1) - 6 maintenance-free batteries -
Components (2) - Battery isolation relays and switches -
Components (3) - Emergency stop switches accessible from ground level, in engine module and in operator's cab -
Components (4) - 14 LED high-brightness working flood lights -
Components (5) - 11 LED high-brightness service lights -

Operating Weights

6040 FS - Standard Track Pads - 3.9 ft -
6040 FS - Operating Weight - 891980 lb -
6040 FS - Ground Pressure - 24.1 N/cm2 (35.0 psi) -
6040 - Standard Track Pads - 3.9 ft -
6040 - Operating Weight - 897930 lb -
6040 - Ground Pressure - 24.3 N/cm2 (35.3 psi) -
Note - 1600 mm track pads available as option -
6040 FS - Note - Other track pads available on request -

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Diesel Version - Approximately - 898 gal (US) -
Total Volume of Hydraulic Oil - Diesel Version - Approximately - 1532 gal (US) -
Main Pumps - Diesel Version - 4 x variable swash plate pumps -
Main Pumps - Maximum Oil Flow - Diesel Version - 4 x 724 L/min (4 x 191 gal/min) -
Maximum Pressure - Attachment - 4350 psi -
Maximum Pressure - Travel - 5080 psi -
Swing Pumps - Diesel Version - 4 x reversible swash plate pump -
Swing Pumps - Maximum Oil Flow - Diesel Version - 4 x 321 L/min (4 x 85 gal/min) -
Maximum Pressure - Swing Pumps - 5080 psi -

Hydraulic Oil Cooling

Diameter - Fan - 2 × 1524 mm (2 × 60 in) -
Oil Flow of Cooling Pumps - Diesel Version - 2 x 799 L/min (2 x 211 gal/min) -
Features (1) - Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running -
Features (2) - Fan speed is thermostatically controlled -
Features (3) - Extremely high cooling efficiency to ensure optimum oil temperature -
Components (1) - Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers -
Components (2) - Variable axial piston pumps supplying low-volume, high-pressure oil to fans -

Bucket

Bucket Capacity - Backhoe (heaped 1:1) - 28.8 yd³ -
Bucket Capacity - Face Shovel (heaped 2:1) - 28.8 yd³ -

Retractable Service Station

Installation - Retractable service station installed underneath the engine module and easily accessible from ground -
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