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6030 Hydraulic Shovel
6060 Hydraulic Mining Shovel
6040 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 1649 HP 3015 HP 2079 HP
Bucket Payload 33 ton (US) 67 ton (US) 43.7 ton (US)
Operating Weight 324 ton (US) 660 ton (US) 446 ton (US)
Note Specifications shown above apply to the highly regulated Face Shovel configuration. Backhoe and Frontless configurations are also available for all regions. Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available. Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC.

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 1649 HP 3015 HP -
Net Power - ISO 9249 1625 HP 2979 HP -
Net Power - SAE J1349 1541 HP 2810 HP -
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets U.S. EPA Tier 4 Final emission requirements. These engines participate in the U.S. EPA averaging, banking, and trading provisions. -

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 1531 HP 3025 HP -
Net Power - SAE J1349 1425 HP 2821 HP -
Net Power - ISO 9249 1511 HP 2990 HP -
Emissions Meets China Nonroad Stage III emission standards, equivalent to U.S. EPA Tier 2 Optimized for fuel consumption. -

Diesel Engines

Number of Cylinders - Each Engine 12 12 12
Bore 5.42 in 6.69 in 5.71 in
Stroke 6 in 8.46 in 6.38 in
Displacement 1648 in³ 3574 in³ 1959 in³
Aspiration Turbocharged and air-to-air aftercooled Turbocharged and charge air-cooled Turbocharged and air-to-air aftercooled
Components (1) Hydraulically driven radiator fan with electronically controlled fan speed Non-DEF Aftertreatment system with Diesel Oxidation Catalysts (DOCs) Additional high-capacity water separator
Components (2) Micro processed engine management High-capacity water separator Two-stage fuel filter including water separator
Components (3) Heavy-duty air filters Two-stage fuel filter with series filtration Heavy-duty air filters
Components (4) Two-stage fuel filter, including water separator Heavy-duty air filters Microprocessed engine management
Components (5) Additional high-capacity water separator Microprocessed engine management Hydraulically driven radiator fan with electronically controlled fan speed
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards
Fuel Tank Capacity 1342 gal (US) - 2098 gal (US)
Rated Speed - 1,800 min-1 (1,800 rpm) -
Components (6) - Hydraulically driven radiator fan with electronically controlled fan speed -
Components (7) - Exhaust manifold and turbo heat shields -

Electrical System - Diesel Drive

System Voltage 24V - 24V
Batteries in Series/Parallel Installation 4 x 210 Ah at 12V each; 420 Ah with 24V in total - 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total
Components (1) Battery isolation relays - 6 maintenance-free batteries
Components (2) Emergency stop switches accessible from ground level and in engine module - Battery isolation relays and switches
Components (3) 14 LED high-brightness working flood lights - Emergency stop switches accessible from ground level, in engine module and in operator's cab
Components (4) 11 LED service lights - 14 LED high-brightness working flood lights
Components (5) - - 11 LED high-brightness service lights

Electrical System

Batteries 4 maintenance-free batteries - -
System Voltage - 24 V -
Batteries in Series/Parallel Installation - 6 x 210 Ah; 12 V each; 630 Ah 24 V in total -
Components (1) - 6 maintenance-free batteries -
Components (2) - Lockable battery isolator switch -
Components (3) - Lockable starter isolator switch -
Components (4) - 13 LED high-brightness working flood lights -
Components (5) - 17 LED service lights -
Components (6) - 2 electric horns (1 cab module; 1 oil cooler module) -

Operating Weights

6030 FS - Standard Track Pads 3.25 ft - -
6030 FS - Operating Weight 657640 lb - -
6030 FS - Ground Pressure 32.2 psi - -
6030 - Standard Track Pads 3.25 ft - -
6030 - Operating Weight 660060 lb - -
6030 - Ground Pressure 32.3 psi - -
Note Other track pads available on request. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, and 100% fuel and lubricants. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, 100% fuel and lubricants. 1600 mm track pads available as option
6060 FS - Standard Track Pads - 4.58 ft -
6060 FS - Operating Weight - 1320110 lb -
6060 FS - Ground Pressure - 26.6 N/cm2 (38.5 psi) -
Backhoe - Standard Track Pads - 4.58 ft -
Backhoe - Operating Weight - 1323860 lb -
Backhoe - Ground Pressure - 26.7 N/cm2 (38.7 psi) -
6040 FS - Standard Track Pads - - 3.9 ft
6040 FS - Operating Weight - - 891980 lb
6040 FS - Ground Pressure - - 24.1 N/cm2 (35.0 psi)
6040 - Standard Track Pads - - 3.9 ft
6040 - Operating Weight - - 897930 lb
6040 - Ground Pressure - - 24.3 N/cm2 (35.3 psi)
6040 FS - Note - - Other track pads available on request

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Approximately 707 gal (US) - -
Total Volume of Hydraulic Oil - Approximately 925 gal (US) - -
Main Pumps 4 x variable swash plate pumps - -
Main Pumps - Maximum Oil Flow - Diesel Version 4 x 552 L/min (4 x 146 gal/min) 8 x 650 L/min (8 x 172 gal/min) 4 x 724 L/min (4 x 191 gal/min)
Maximum Pressure - Attachment 4495 psi 4640 psi 4350 psi
Maximum Pressure - Travel 5220 psi 5220 psi 5080 psi
Swing Pumps 2 x reversible swash plate double pumps - -
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 197 L/min (4 x 52 gal/min) 4 x 352 L/min (4 x 93 gal/min) 4 x 321 L/min (4 x 85 gal/min)
Maximum Pressure - Swing Pumps 5076 psi 5075 psi 5080 psi
Main Pumps - Diesel Version - 8 variable swash plate pumps 4 x variable swash plate pumps
Swing Pumps - Diesel Version - 4 reversible swash plate pumps 4 x reversible swash plate pump
Hydraulic Tank Capacity - Diesel Version - Approximately - - 898 gal (US)
Total Volume of Hydraulic Oil - Diesel Version - Approximately - - 1532 gal (US)

Hydraulic Oil Cooling

Oil Flow of Cooling Pumps - Diesel Version 2 x 467 L/min (2 x 123 gal/min) - 2 x 799 L/min (2 x 211 gal/min)
Diameter - Fan 48 in 46 in 2 × 1524 mm (2 × 60 in)
Oil Flow of Cooling Pumps - 4 x 488 L/min (4 x 129 gal/min) -
Components - 4 cooling fans -
Features (1) - Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Features (2) - Fan speed and flow of oil to the coolers are thermostatically controlled Fan speed is thermostatically controlled
Features (3) - Extremely high cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature
Features (4) - Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers -
Components (1) - - Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Components (2) - - Variable axial piston pumps supplying low-volume, high-pressure oil to fans

Swing System

Swing Drive 2 compact planetary transmissions with axial piston motors 4 compact planetary transmissions with axial piston motors 3 compact planetary transmissions with axial piston motors
Parking Brakes Wet multiple-disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring loaded/hydraulically released -
Maximum Swing Speed - Diesel Version 4.6 r/min - 4.7 r/min
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
Maximum Swing Speed - AC Version 5 r/min - -
Maximum Swing Speed - 3.8 r/min -
Features (1) - Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Features (2) - Closed-loop swing circuit with torque control Closed-loop swing circuit with torque control
Features (3) - Hydraulic braking of the swing motion by counteracting control Hydraulic braking of the swing motion by counteracting control
Features (4) - All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Parking Brake - - Wet multiple disc brake, spring-loaded/hydraulically released

Undercarriage

Travel Speed - 1st Stage - Maximum 0.87 mile/h 0.68 mile/h 0.93 mile/h
Travel Speed - 2nd Stage - Maximum 1.68 mile/h 0.99 mile/h 1.55 mile/h
Maximum Tractive Force 360144 ft·lbf 661160 lb 471260 lb
Gradeability - Travel Drives - Approximate 47 % - -
Track Pads - Each Side 44 42 42
Bottom Rollers - Each Side 7 7 7
Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between 2 plus a skid plate in between
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors
Parking Brakes Wet multiple disc brake, spring loaded/hydraulically released - -
Components (1) All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened HD tracks with cast double-grouser track pad All running surfaces of sprockets, idlers, rollers and track links are hardened
Components (2) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins HD fixed axle rollers and idlers Acoustic travel alarm
Components (3) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Hardened running surfaces of sprockets, idlers, rollers, pad links, and teeth contact areas Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (4) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Acoustic travel alarm (forward and reverse) All teeth contact areas of sprocket and pad links are hardened
Components (5) Acoustic travel alarm Fully hydraulic, self-adjusting track tensioning system with piston accumulator Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Gradeability - Travel Drives - Maximum - 39 % 57 %
Components (6) - Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Parking Brake - - Wet multiple disc brake, spring applied/hydraulically released

Operator's Cab

Operator's Eye Level - Approximately 21.33 ft 24.91 ft 22.31 ft
Internal Dimensions of Cab - Length 7.22 ft 7.33 ft 7.22 ft
Internal Dimensions of Cab - Width 5.25 ft 5.33 ft 5.25 ft
Internal Dimensions of Cab - Height 7.05 ft 6.75 ft 7.05 ft
Components (1) Under roof mounted heating ventilating and air conditioning system Single hydraulically driven HVAC System, with dual system option Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (2) External sun shields at side and rear windows In-floor window with removable grate Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Components (3) Robust instrument panel including large colored BCS screen with transflective technology Pneumatically cushioned and multi-adjustable comfort seat with heating, cooling, and lumbar support Roller blinds at all windows
Components (4) Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system Independently adjustable seat consoles with integrated joysticks Windshield with parallel intermittent wiper/washer
Components (5) Hydraulically operated 45 degree access stairway Operator Protective Guard (Top Guard) (ISO 10262:1998) All-round safety glass, armored windshield and sliding side window
Components (6) Emergency egress ladder with ladder cage Elevated full-size trainer seat with safety belt and laptop desk Operator Protective Guard (Top Guard)
Components (7) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Additional fold-away auxiliary seat with safety belt Single HVAC with option for Dual HVAC
Components (8) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Operator Presence switch Joystick controls integrated in independently adjustable seat consoles
Components (9) Roller blinds at all windows Monitoring system with 254 mm (10 in) touch screen Fold-away auxiliary seat with safety belt
Components (10) Windshield with parallel intermittent wiper/washer Powered 45 degree access stairway External sun shields at side and rear windows
Components (11) All-round safety glass, armored windshield and sliding side window Emergency egress ladder Sliding emergency ladder (kick-down type) with ladder cage
Components (12) Operator Protective Guards (ISO 10262:1998 Level II FM/AM radio with USB and AUX input Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated
Components (13) Joystick controls integrated in independently adjustable seat consoles Roller blinds on 3 front windows Robust instrument panel including large colored BCS screen with transflective technology
Components (14) Fold-away auxiliary seat with safety belt 3 cup holders -
Components (15) - Cat Electronic Technician service port -
Board Control System (BCS III) Features (1) - - USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Board Control System (BCS III) Features (2) - - On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
Board Control System (BCS III) Features (3) - - Robust instrument panel including large (12 in) colored touch screen for intuitive handling
Board Control System (BCS III) Features (4) - - Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
Board Control System (BCS III) Features (5) - - On-screen troubleshooting assistance
Board Control System (BCS III) Features (6) - - Graphic charts of logged data
Board Control System (BCS III) Features (7) - - Fault memory with storage of related conditions

Automatic Lubrication System

Capacity - Grease Container 119 gal (US) 188 gal (US) 188 gal (US)
Type (1) Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
Type (2) Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders System failures displayed by monitoring system System failures displayed by Board Control System
Type (3) Lubricated pinion for greasing of internal gearing of swing ring Grease filters (200 µm) between service station and container as well as directly behind grease pump Grease filters (200 µm) between service station and container, as well as directly behind grease pump
Type (4) System failures displayed by Board Control System Main lube system connections include: pivot points of attachment, bucket and cylinders, raceways of swing roller bearing, and 2 greasing pinions for the internal gearing of swing ring Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
Type (5) Grease filters between service station and container as well as directly behind grease pump - Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring

Bucket

Bucket Capacity - Face Shovel (heaped 2:1) 21.6 yd³ - 28.8 yd³
Bucket Capacity - Backhoe (heaped 1:1) 22.2 yd³ - 28.8 yd³

Digging Forces

Maximum Crowd Force 291700 ft·lbf 494410 lb -
Maximum Tearout Force 212150 ft·lbf - -
Maximum Breakout Force - 388780 lb -

Attachments

Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) Automatic roll-back limiter to prevent material spillage and kinematic assistance to hydraulic forces Automatic roll-back limiter to prevent material spillage; Kinematic assistance to hydraulic forces - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) Horizontal automatic constant-angle bucket guidance and vertical automatic constant-angle bucket guidance Horizontal Automatic constant-angle bucket guidance; Vertical Automatic constant-angle bucket guidance - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) Constant boom momentum throughout the whole lift arc and crowd force assistance Constant boom momentum throughout the entire lift arc; Crowd force assistance - Constant boom momentum throughout the whole lift arc - Crowd force assistance
All buckets (FS and BH) are equipped with a wear package consisting of: (1) Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
All buckets (FS and BH) are equipped with a wear package consisting of: (2) Wing shrouds on side walls and heel shrouds at bottom edges Wing shrouds on side walls and heel shrouds at bottom edges - Wing shrouds on side walls - Heel shrouds at bottom edges
Type (1) Catwalks with rails at booms Catwalks with rails at booms (FS and BH) Inspection hole in monoboom BH
Type (2) Special wear packages for highly abrasive materials on request Guards for shovel cylinders (FS) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (3) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Special wear packages for highly abrasive materials on request
Type (4) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Service access holes from both sides of boom (FS and BH) and stick (FS) Catwalks with rails at boom (FS and BH)
Type (5) Booms and sticks are stress-relieved after welding Welding procedures allow for internal counter-welding (double prep weld) wherever possible Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6) Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas Booms and sticks are stress-relieved after welding Boom and sticks are stress-relieved after welding
Type (7) - Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
Type (8) - Special wear packages for highly abrasive materials available upon request Guards for shovel cylinders (FS)

Engine

Engine Model - 2 x Cat 3512E 2 x Cat C32
Gross Power - SAE J1995 - - 2079 HP
Net Power - SAE J1349 - - 1915 HP
Note - - Power output relates to highly regulated engines. Lesser regulated engines are also available.

Service Refill Capacities

Fuel Tank - 3136 gal (US) -
Hydraulic Tank - 1876 gal (US) -
Hydraulic System - Including Tank - 2483 gal (US) -
Engine Oil - 86.6 gal (US) -
Cooling System - 211.4 gal (US) -
Swing Drive - 42.4 gal (US) -
Grease Tank - 188 gal (US) -

Working Ranges

Maximum Digging Height - 51.17 ft -
Maximum Digging Reach - 54.17 ft -
Maximum Digging Depth - 9.17 ft -

Standard Bucket Capacity

Face Shovel (heaped 2:1) - 44.5 yd³ -
Backhoe (heaped 1:1) - 44.5 yd³ -

Backhoe Attachment (BH) - Digging Forces

Stick Digging Force - ISO - 295740 lb -
Bucket Digging Force - ISO - 274840 lb -

Backhoe Attachment (BH) - Working Range

Maximum Digging Height - 52.83 ft -
Maximum Digging Reach - 62.33 ft -
Maximum Digging Depth - 29.17 ft -

Retractable Service Station

Installation - Retractable service station installed underneath the engine module and easily accessible from ground. Retractable service station installed underneath the engine module and easily accessible from ground
Equipped With (1) - Quick couplings for: Diesel fuel, Engine coolant - left/right engine, Pump transmission gear oil - left/right engine, Engine oil - left/right engine, Hydraulic oil tank, and grease container -
Equipped With (2) - Cat jump-start socket -
Equipped With (3) - Indicator lights -
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