789 Next Generation

789 Next Generation

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Product description

The Cat^® 789 Mining Truck is the most popular 193-tonne (213-ton) truck in the mining industry — and for good reason. Developed specifically for high-production mining applications, the 789 simply does its job, no matter the application or conditions. It continues a legacy of durability and reliability while meeting emission standards for any location in the world. It uses less fuel, has expanded safety options and reduces maintenance downtime. It offers fast speed on grade and a high production capability thanks to a payload advantage over the competition. More than 30 new features improve performance and keep operators safe, comfortable and in control. The 789 offers the lowest cost per ton in its size class and high reliability — reducing overall owning and operating costs.

Weights - Approximate

Nominal Rated Payload - 213ton (US)
Rated Gross Machine Weight - 715000lb
Body Weight - 60406lb
Note (1) - Consult your tire manufacturer for maximum tire load
Note (2) - Chassis weight with full fuel and fluids, standard and mandatory attachments, hoist, body mounting group, rims, and tires.

Engine

Gross Power - SAE J1995:2014 - 2100HP
Engine Model - Cat® 3516E
Net Power - SAE J1349:2011 - 1975HP
Rated Speed - 1650r/min
Emissions Rating - Fuel Optimized
Bore - 6.7in
Stroke - 8.5in
Displacement - 4766in³
Note (1) - Net Power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
Note (2) - Optional 1417 kW / 1,900 HP engine rating.
Note (3) - U.S. EPA Tier 4 Final / EU Stage V optional engine available for applicable markets.

Weight Distributions - Approximate

Front Axle - Empty - 50%
Rear Axle - Loaded - 67%
Rear Axle - Empty - 50%
Front Axle - Loaded - 33%

Final Drives

Planetary Ratio - 10.83:1
Total Reduction Ratio - 25.46:1
Type - Double reduction, planetary with full floating axles
Differential Ratio - 2.35:1

Transmission

Forward - 1 - 7.8mile/h
Forward - 2 - 10.6mile/h
Forward - 3 - 14.4mile/h
Forward - 4 - 19.4mile/h
Forward - 5 - 26.3mile/h
Forward - 6 - 35.5mile/h
Reverse - 7.3mile/h
Top Speed - Loaded - 35.5mile/h

Tires

Standard Tires - 37 R57
Optional Tires - 40 R57
Optional Tire - 42/90 R57
Rims - 29” x 57” Rims
Note (1) - Quick Change Rims optional
Note (2) - Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.

Braking System

Service Brakes - Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
Front Wet Disc Brake Surface Area - 12662in²
Rear - Wet Disc Brake Surface Area - 20861in²
Standards - (Service and Secondary) ISO 3450:2011
Parking Brake - Four-corner, Multi-disc, Spring applied, Hydraulically Released

Capacity - HP Body - 100% Fill Factor

Struck - 77 m3(101 yd3)
Heaped (SAE 2:1)* - 143 m3(187 yd2)
Note (1) - Consult your local Cat dealer for body recommendations

Body Hoists

Type - Twin, two-stage hydraulic cylinders with snubbing valve.
Pump Flow - High Idle - 106.5gal/min
Relief Valve Setting - Raise - 2749psi
Body Raise Time - High Idle - 14s
Body Lower Time - Float - 16s

Suspension

Type - Self-contained nitrogen/oil cylinders, pin-to-pin mounting, top and bottom double shear clevis attachments
Effective Cylinder Stroke - Front - 4.12in
Effective Cylinder Stroke - Rear - 3.67in
Rear axle - Oscillation - +/- 5 degrees

Service Refill Capacities

Fuel Tank - Standard - 550gal (US)
Fuel Tank - 1000gal (US)
Fuel Tank (Tier 4) - 55gal (US)
Diesel Exhaust Fluid Tank - 62gal (US)
Cooling System - 180gal (US)
Crankcase - 77gal (US)
Front Wheels - Each - 5.8gal (US)
Differentials - 161gal (US)
Steering System - 42gal (US)
Steering System - Includes Tank - 46gal (US)
Brake Hoist System - 169gal (US)
Brake Hoist System - Includes Tank - 347gal (US)
Torque Converter - Transmission System - Including Sump - 55gal (US)

Cab

Air Conditioning - (HFC - 134A refrigerant) 24,500 Btu/hr
Heater / Defroster - 33300Btu/h
ROPS Standards (1) - The operator sound pressure level, 77 dB(A) with direct drive and 75 dB(A) with optional clutch, tested to ISO 6396:2008.
ROPS Standards (2) - ROPS (Rollover Protective Structure) meets ISO 3471:2008 for Operator and ISO 13459:2012 for Trainer.
FOPS Standards - FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 Level II for Operator and ISO 13459:2012 Level II for Trainer.

Steering

Steer Angle - 36.07°
Steering Standards - ISO 5010:2007

Dimensions (Approximate)

Height - Top of ROPS - 5550mm
Overall Body Length - 12945mm
Inside Body Length - 8730mm
Overall Length - 12970mm
Wheel Base - 57000mm
Rear Axle - Tail - 3856mm
Ground Clearance - 1304mm
Dump Clearance - 1585mm
Loading Height - Empty - 6147mm
Rear Sidewall Height - 1010mm
Inside Body Depth - Maximum - 3075mm
Overall Height - Body Raised - 11534mm
Operating Width - 7822mm
Centerline Front Tire Width - 5410mm
Engine Guard Clearance - 1290mm
Overall Canopy Width - 7769mm
Outside Body Width - 7123mm
Inside Body Width - 6920mm
Front Canopy Height - 6739mm
Rear Axle - Clearance - 1263mm
Centerline of Rear Dual Tire Width - 4695mm
Overall Tire Width - 7120mm

Standard Equipment:

Electrical
- 24V electrical system, low maintenance batteries (2) 93 amp-hour
- Alarm, backup
- Brushless alternator, 225 amp
- Ground accessible power control box:
  - VIMS lamp;
  - Engine starter; transmission and battery lockouts
- Jump start/battery charge receptacle
- LED payload indicator lamps
- LED Lighting system:
  - Back-up and hazard lights
  - Curb lights, (one) RH side, (one) LH side
  - Turn signals (front and rear)
  - Engine compartment lights
  - Headlights with low-high beam selector
  - Ladder light and service deck lights
  - Stop/tail lights
Fluids
- Extended Life Coolant to — 35° C (— 30° F)
Operator Environment
- 5V USB charging port
- 12V auxiliary power connection
- Cup holders
- Ethernet Service Port
- Delayed Engine Shutdown
- Dome courtesy light and map lights
- Entertainment radio ready: Speakers, Radio mounting provisions and 12V power supply
- Fire suppression ready
- Floor mat, multi-piece & replaceable
- Digital Gauges and indicators panel:
  - Critical oil and coolant temperatures
  - Fuel and DEF level (if applicable)
  - Engine system, brake and transmission fault indicators
  - Operator selectable max. machine speed by rotary dial
  - Speedometer, Tachometer
  -Heated mirrors, right and left
  - PRNDL shift lever and body hoist control
- Heated mirrors, right and left
- PRNDL shift lever and body hoist control
- Interactive touchscreen vehicle information display: Day/night mode; Action alarm; Configurable gauge display
- Premium operator air suspension seat
- Operator Door Power Window
- Provision for customer accessory mounting
- Push button secure start
- Retractable front visor
- ROPS cab, insulated/sound suppressed
- Stairway and walkway access, 600 mm (24 in)
- Steering wheel, tiltable, telescopic
- Self-filling to windshield washer fluid from AC condensate
- Storage locations for operator gear
- Three point seat belt for operator seat
- Windshield wiper, intermittent control / washer
- Unitized hydraulic powered HVAC with automatic temperature control
Power Train
- 37R57 standard rims
- Cat 3516E engine:
  - Automatic engine and DEF thermal management (if applicable);
  - Automatic low voltage idle management;
  - Air cleaner with precleaner (two);
  - Turbocharging (four) with air-to-air aftercooler;
  - Mechanical Electronic Unit Injector (MEUI^™-A) fuel system;
  - Electric starter (no air) with 93-amp hour batteries (four), electric horn and automatic lubrication system
- Hydraulic braking system:
  - Four channel independent wheel braking control ;
  - Automatic retarder control (ARC), adjustable and automatic;
  - Brake release motor (towing);
  - Engine over speed protection;
  - Extended life brake disc material;
  - Hill start assist/Anti roll back strategy;
  - Oil-cooled, multi-disc (front and rear) — Service, retarding, parking, secondary;
  - Park brake integrated with gear selector
- Transmission :
  - Six-speed, automatic power shift with Electronic Clutch Pressure Control (ECPC);
  - Advanced Productivity Electronic Control Strategy (APECS);
  - Body-up reverse neutralizer;
  - Body-up shift inhibitor;
  - Downshift/reverse shift inhibitor;
  - Directional shift management;
  - Enhanced Traction Control System;
  - Programmable top gear;
  - Oil level sensor;
  - Neutral coast inhibitor;
  - Lock-up torque converter;
  - Rear axle continuous lubrication/filtration
Other Equipment
- Auxiliary "buddy" dumping quick connect
- Auxiliary connection 'user defined shutdown'
- Auxiliary steering quick connect (towing)
- Electronic Operation and Maintenance Manual in touchscreen
- Fast fill fuel and DEF remote fill system
- Guards for rotating components
- Hill Start Assist
- Hydraulic Filters, 1,000 hours
- Remote flash software and troubleshooting
- Secondary steering (automatic)
- Tie off points
- Tow hooks (front) and tow pin (rear)
- Sight glasses for hydraulic oils
- SOS℠ ports
- Vital Information Management System (VIMS)
Cat Technology Products
- Cyber security
- Integrated object detection system with touchscreen display
- Tire Payload Monitoring System 2 (TPMS 2)
- Product Link^™ Elite

Optional Equipment:

Electrical
- Auxiliary rear work lights, (one) LH side
- Digital Payload Display
- LED Lighting system:
  - Additional lighting package
  -Body rear stop/tail lights & directional signal
  -Seat & park brake
- Workshop horn
Truck Bodies
- MSD II body
- Dual slope body
- Body specific side wall and tail extensions
- Customizable body liner packages
- Body heat exhaust
- Rock ejectors
- High Performance (HP) body
- X body
Fluids
- Antifreeze/coolant protects to –50° C (–58° F)
Operator Environment
- Cruise control
- Operator speed coaching
- Deluxe Cab:
  - Advanced cabin filtration system
  - Catwalk and handrails for rear cab access
  - Premium Plus, heated, cooled and ventilated operator seat
  - Companion door power window
  - Premium air suspension companion seat
  - Storage tray
- Entertainment radio ready: Radio Antenna (AM/FM/XM/DAB)
Power Train
- 37R57 Quick change rims
- 40R57 Standard rims; Quick change rims
- Hydraulic braking system: Anti-lock Braking System (ABS) and Dynamic Stability Control (DSC)
- Transmission:
  - Engine pre-lubrication system;
  - Rear axle cooler
- Cat 3516E Engine: Turbine air starter with 93-amp hour batteries (two), air tank, air horn and automatic lubrication system
Other Equipment
- 2560 L (676 gal) fuel tank (non-Tier 4)
- Body heat exhaust
- Bumper towing – center pin kit
- Cold weather start (block heater)
- Communication Ar – Minestar^™ radio
- Fire extinguisher, portable
- Five piece crankcase guards
- Fuel heater, fuel water separator
- Fuel tank mud guard
- Gauge, brake wear indicator
- Ground accessible fluid service center, hydraulic and coolant
- Hub odometer, kilometers
- Powered access stairway
- Rim Diffuser
- Wheel chocks
- Wireless Electronic Technician (ET)
- Working at heights protection
Cat Technology Products
- Cruise control
- 360 degree surround view camera
- 4G cellular/satellite dual mode
- Connectivity bundle (includes: wireless operator ID, bluetooth key FOB to start)
- Driver Safety System (DSS) 4.0 Ready
- Minestar GPS
- Minestar communication group (enables: Minestar Fleet, Aux, and Truck Spotting)
- Oil Renewal System (ORS) (non-Tier 4)
- Road Analysis Control (RAC)