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6030 Hydraulic Shovel
6020B Hydraulic Shovel
6040 Hydraulic Mining Shovel

General

Engine Output - SAE J1995 1649 HP 1040 HP 2079 HP
Bucket Payload 33 ton (US) 23.8 ton (US) 43.7 ton (US)
Operating Weight 324 ton (US) 253.8 ton (US) 446 ton (US)
Note Specifications shown above apply to the highly regulated Face Shovel configuration. Backhoe and Frontless configurations are also available for all regions. Specifications shown above apply to a Backhoe configuration. A frontless configuration is also available. Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC.
Standard Bucket Capacity - 15.7 yd³ -

Diesel Engine - Highly Regulated

Gross Power - SAE J1995 1649 HP 1033 HP -
Net Power - ISO 9249 1625 HP 1024 HP -
Net Power - SAE J1349 1541 HP 1019 HP -
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards Meets Tier 4 Final and Stage V emissions standards -

Diesel Engine - Lesser Regulated

Gross Power - SAE J1995 1531 HP 1040 HP -
Net Power - SAE J1349 1425 HP 1032 HP -
Net Power - ISO 9249 1511 HP 1037 HP -
Emissions Meets China Nonroad Stage III emission standards, equivalent to U.S. EPA Tier 2 Meets China Nonroad Stage III emissions standards, equivalent to Tier 2 -

Diesel Engines

Number of Cylinders - Each Engine 12 - 12
Bore 5.42 in - 5.71 in
Stroke 6 in - 6.38 in
Displacement 1648 in³ - 1959 in³
Aspiration Turbocharged and air-to-air aftercooled - Turbocharged and air-to-air aftercooled
Components (1) Hydraulically driven radiator fan with electronically controlled fan speed - Additional high-capacity water separator
Components (2) Micro processed engine management - Two-stage fuel filter including water separator
Components (3) Heavy-duty air filters - Heavy-duty air filters
Components (4) Two-stage fuel filter, including water separator - Microprocessed engine management
Components (5) Additional high-capacity water separator - Hydraulically driven radiator fan with electronically controlled fan speed
Emissions Meets U.S. EPA Tier 4 Final and EU Stage V emission standards - Meets U.S. EPA Tier 4 Final and EU Stage V emission standards
Fuel Tank Capacity 1342 gal (US) - 2098 gal (US)

Electrical System - Diesel Drive

System Voltage 24V - 24V
Batteries in Series/Parallel Installation 4 x 210 Ah at 12V each; 420 Ah with 24V in total - 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total
Components (1) Battery isolation relays - 6 maintenance-free batteries
Components (2) Emergency stop switches accessible from ground level and in engine module - Battery isolation relays and switches
Components (3) 14 LED high-brightness working flood lights - Emergency stop switches accessible from ground level, in engine module and in operator's cab
Components (4) 11 LED service lights - 14 LED high-brightness working flood lights
Components (5) - - 11 LED high-brightness service lights

Electrical System

Batteries 4 maintenance-free batteries - -
Batteries (12V each) - In Series/Parallel Installation - 630 Ah – 24V -
Components (3) - 9 LED high-brightness working flood lights: – 7 for working area
– 2 for rear end
-
Batteries (12V each) - 6 × 210 Ah -
Components (1) - Emergency stop buttons inside cab, accessible from all seating locations, and engine module -
Components (2) - Additional ground-level emergency stop -
System Voltage - 24V -
Battery Isolation Relays - manual lockable disconnect switch and automatic disconnect relay -
Components (6) - 1 beacon lamp on cab roof -
Components (5) - 7 LED service lights -
Components (4) - 2 LED high-brightness access flood lights -

Operating Weights

6030 FS - Standard Track Pads 3.25 ft - -
6030 FS - Operating Weight 657640 lb - -
6030 FS - Ground Pressure 32.2 psi - -
6030 - Standard Track Pads 3.25 ft - -
6030 - Operating Weight 660060 lb - -
6030 - Ground Pressure 32.3 psi - -
Note Other track pads available on request. Operating weights include: base machine, front attachment, standard track pads, standard rock bucket, and 100% fuel and lubricants. - 1600 mm track pads available as option
6040 FS - Standard Track Pads - - 3.9 ft
6040 FS - Operating Weight - - 891980 lb
6040 FS - Ground Pressure - - 24.1 N/cm2 (35.0 psi)
6040 - Standard Track Pads - - 3.9 ft
6040 - Operating Weight - - 897930 lb
6040 - Ground Pressure - - 24.3 N/cm2 (35.3 psi)
6040 FS - Note - - Other track pads available on request

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Approximately 707 gal (US) - -
Total Volume of Hydraulic Oil - Approximately 925 gal (US) - -
Main Pumps 4 x variable swash plate pumps - -
Main Pumps - Maximum Oil Flow - Diesel Version 4 x 552 L/min (4 x 146 gal/min) - 4 x 724 L/min (4 x 191 gal/min)
Maximum Pressure - Attachment 4495 psi - 4350 psi
Maximum Pressure - Travel 5220 psi - 5080 psi
Swing Pumps 2 x reversible swash plate double pumps - -
Swing Pumps - Maximum Oil Flow - Diesel Version 4 x 197 L/min (4 x 52 gal/min) - 4 x 321 L/min (4 x 85 gal/min)
Maximum Pressure - Swing Pumps 5076 psi - 5080 psi
Hydraulic Tank Capacity - Diesel Version - Approximately - - 898 gal (US)
Total Volume of Hydraulic Oil - Diesel Version - Approximately - - 1532 gal (US)
Main Pumps - Diesel Version - - 4 x variable swash plate pumps
Swing Pumps - Diesel Version - - 4 x reversible swash plate pump

Hydraulic Oil Cooling

Oil Flow of Cooling Pumps - Diesel Version 2 x 467 L/min (2 x 123 gal/min) - 2 x 799 L/min (2 x 211 gal/min)
Diameter - Fan 48 in 4.92 ft 2 × 1524 mm (2 × 60 in)
Features (2) - Variable electronically controlled flow of oil through cooler and fan speed Fan speed is thermostatically controlled
Oil Flow of Cooling Pumps - 211 gal/min -
Features (1) - Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Features (3) - Superior cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature
Components (1) - - Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Components (2) - - Variable axial piston pumps supplying low-volume, high-pressure oil to fans

Swing System

Swing Drive 2 compact planetary transmissions with axial piston motors 2 compact planetary transmissions with axial piston motors 3 compact planetary transmissions with axial piston motors
Parking Brakes Wet multiple-disc brake, spring-loaded/hydraulically released - -
Maximum Swing Speed - Diesel Version 4.6 r/min - 4.7 r/min
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
Maximum Swing Speed - AC Version 5 r/min - -
Maximum Swing Speed - 4.9 r/min -
Parking Brake - Wet multiple-disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring-loaded/hydraulically released
Features (2) - All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system Closed-loop swing circuit with torque control
Features (1) - Open swing circuit with auto slow down when joysticks in neutral Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Features (3) - - Hydraulic braking of the swing motion by counteracting control
Features (4) - - All raceways and the internal gearing of swing ring supplied by automatic central lubrication system

Undercarriage

Travel Speed - 1st Stage - Maximum 0.87 mile/h 0.68 mile/h 0.93 mile/h
Travel Speed - 2nd Stage - Maximum 1.68 mile/h 1.49 mile/h 1.55 mile/h
Maximum Tractive Force 360144 ft·lbf 265860 lbf 471260 lb
Gradeability - Travel Drives - Approximate 47 % - -
Track Pads - Each Side 44 45 42
Bottom Rollers - Each Side 7 8 7
Support Rollers - Each Side 2 plus a skid plate in between 3 2 plus a skid plate in between
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors
Parking Brakes Wet multiple disc brake, spring loaded/hydraulically released Wet multiple disc brake, spring loaded/hydraulically released -
Components (1) All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened Forged double-grouser track pads All running surfaces of sprockets, idlers, rollers and track links are hardened
Components (2) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Chain links connected by hardened pins and bushings Acoustic travel alarm
Components (3) Fully hydraulic self-adjusting track tensioning system with membrane accumulator All running surfaces of sprockets, idlers, rollers and track chain links hardened Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (4) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Fully hydraulic self-adjusting track tensioning system with accumulator All teeth contact areas of sprocket and pad links are hardened
Components (5) Acoustic travel alarm Automatic hydraulic retarder valve to prevent overspeed on downhill travel Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Components (6) - Audible travel alarm Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Gradeability - Travel Drives - Approximately 54% -
Gradeability - Travel Drives - Maximum - - 57 %
Parking Brake - - Wet multiple disc brake, spring applied/hydraulically released

Operator's Cab

Operator's Eye Level - Approximately 21.33 ft - 22.31 ft
Internal Dimensions of Cab - Length 7.22 ft 7.32 ft 7.22 ft
Internal Dimensions of Cab - Width 5.25 ft 5.33 ft 5.25 ft
Internal Dimensions of Cab - Height 7.05 ft 6.79 ft 7.05 ft
Components (1) Under roof mounted heating ventilating and air conditioning system Large cab floor window with removable grating for easy cleaning Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (2) External sun shields at side and rear windows Pneumatically cushioned and multi-adjustable operator seat with lumbar support, safety belt, head- and armrests Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Components (3) Robust instrument panel including large colored BCS screen with transflective technology Safety switch in operator's seat for automatic motion shutdown Roller blinds at all windows
Components (4) Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system Joystick integrated in adjustable seat armrest Windshield with parallel intermittent wiper/washer
Components (5) Hydraulically operated 45 degree access stairway Full sized trainer seat with safety belt and work table All-round safety glass, armored windshield and sliding side window
Components (6) Emergency egress ladder with ladder cage Auxiliary fold-away seat with safety belt for 3rd person Operator Protective Guard (Top Guard)
Components (7) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Operator Protective Guard (rock guard; approved according to ISO 10262:1998 [Top Guard]) compliant Single HVAC with option for Dual HVAC
Components (8) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Windshield with parallel intermittent wiper/washer Joystick controls integrated in independently adjustable seat consoles
Components (9) Roller blinds at all windows Roller blinds Fold-away auxiliary seat with safety belt
Components (10) Windshield with parallel intermittent wiper/washer Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated External sun shields at side and rear windows
Components (11) All-round safety glass, armored windshield and sliding side window Additional emergency ladder in close proximity to emergency escape window Sliding emergency ladder (kick-down type) with ladder cage
Components (12) Operator Protective Guards (ISO 10262:1998 Level II - Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated
Components (13) Joystick controls integrated in independently adjustable seat consoles - Robust instrument panel including large colored BCS screen with transflective technology
Components (14) Fold-away auxiliary seat with safety belt - -
New BCS Features (1) - Robust instrument panel including large (254 mm/10 in) color touch screen -
New BCS Features (3) - Graphical data logging -
New BCS Features (4) - Fault memory capabilities -
Operator's Eye Level (approximate) - 18.04 ft -
New BCS Features (2) - On-screen troubleshooting assistance -
New BCS Features (5) - USB, Lan (TCP/IP) and CAN BUS interfaces for data export -
New Board Control System (BCS) Features: - Electronic monitoring, data logging and diagnostic system for vital signs & service data of engines, hydraulic & lube system -
Board Control System (BCS III) Features (1) - - USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Board Control System (BCS III) Features (2) - - On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
Board Control System (BCS III) Features (3) - - Robust instrument panel including large (12 in) colored touch screen for intuitive handling
Board Control System (BCS III) Features (4) - - Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
Board Control System (BCS III) Features (5) - - On-screen troubleshooting assistance
Board Control System (BCS III) Features (6) - - Graphic charts of logged data
Board Control System (BCS III) Features (7) - - Fault memory with storage of related conditions

Automatic Lubrication System

Capacity - Grease Container 119 gal (US) - 188 gal (US)
Type (1) Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Single-circuit progressive system with hydraulically driven heavy-duty pump and electronic time control Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
Type (2) Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders Grease supplied to swing roller bearing, all pivot points of attachment, and swing gearbox bearing System failures displayed by Board Control System
Type (3) Lubricated pinion for greasing of internal gearing of swing ring System condition and failures displayed by Board Control System Grease filters (200 µm) between service station and container, as well as directly behind grease pump
Type (4) System failures displayed by Board Control System - Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
Type (5) Grease filters between service station and container as well as directly behind grease pump - Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring
Capacity - Grease Barrel - 54 gal (US) -

Bucket

Bucket Capacity - Face Shovel (heaped 2:1) 21.6 yd³ - 28.8 yd³
Bucket Capacity - Backhoe (heaped 1:1) 22.2 yd³ - 28.8 yd³
Standard Bucket Capacity - Backhoe (Heaped 1:1) - 15.7 yd³ -

Digging Forces

Maximum Crowd Force 291700 ft·lbf - -
Maximum Tearout Force 212150 ft·lbf 146125 lb -
Maximum Breakout Force - 164050 lb -

Attachments

Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) Automatic roll-back limiter to prevent material spillage and kinematic assistance to hydraulic forces - - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) Horizontal automatic constant-angle bucket guidance and vertical automatic constant-angle bucket guidance - - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) Constant boom momentum throughout the whole lift arc and crowd force assistance - - Constant boom momentum throughout the whole lift arc - Crowd force assistance
All buckets (FS and BH) are equipped with a wear package consisting of: (1) Special liner material covering main wear areas inside and outside of bucket and lip shrouds between teeth - - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
All buckets (FS and BH) are equipped with a wear package consisting of: (2) Wing shrouds on side walls and heel shrouds at bottom edges - - Wing shrouds on side walls - Heel shrouds at bottom edges
Type (1) Catwalks with rails at booms - Inspection hole in monoboom BH
Type (2) Special wear packages for highly abrasive materials on request - Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (3) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve - Special wear packages for highly abrasive materials on request
Type (4) Welding procedures allow for internal counter-welding (double prep weld) wherever possible - Catwalks with rails at boom (FS and BH)
Type (5) Booms and sticks are stress-relieved after welding - Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6) Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas - Boom and sticks are stress-relieved after welding
Type (7) - - Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
Type (8) - - Guards for shovel cylinders (FS)

Attachment

Type (5) - Float valve for boom down function -
Type (2) - High-tensile steel with solid steel castings at pivot areas -
Type (3) - Boom and stick stress-relieved after welding -
Type (1) - Boom and stick torsion-resistant with welded box design -
Type (4) - Catwalks with rails at boom -
Buckets Equipped With - – Special liner material covering main wear areas inside and outside
– Lip shrouds
– Wing shrouds
– Heel shrouds
-

Operating Weights - Backhoe

Standard Track Pads - 2.62 ft -
Operating Weight - 507500 lb -
Ground Pressure - 31.9 psi -

Hydraulic System with Electronic Pump Management

Maximum Swing Oil Flow - 216 gal/min -
Maximum Pressure - Attachment - 4495 psi -
Filters (4) - Pressure filters (6 μm) for servo circuit -
Electronic Pump Management Contains (3) - Automatic return of main pumps to zero flow -
Features (2) - Cooling of pump transmission gear oil -
Maximum Pressure - Travel - 4495 psi -
Maximum Pressure - Swing - Acceleration - 4495 psi -
Filters (3) - Full-flow filters (10 μm) for cooling return circuit -
Electronic Pump Management Contains (2) - Dedicated circuit pump allocation -
Maximum Total Oil Flow - 621 gal/min -
Filters (2) - Full-flow filters (10 μm) for complete return circuit -
Main Pumps - 6 × variable swash plate pumps -
Filters (1) - Full-flow high-pressure filters (100 μm) for main pumps, installed directly behind each pump -
Electronic Pump Management Contains (4) - Automatic rpm reduction of engine speed during working breaks -
Filters (5) - Transmission oil filter (40 μm) -
Electronic Pump Management Contains (5) - Reduced oil flow of main pumps at high hydraulic oil temperature and at high engine temperature -
Electronic Pump Management Contains (1) - Electronic load limit control -
Features (1) - Pressure cut-off function for all main pumps -
Total Volume of Hydraulic Oil - 925 gal (US) -
Hydraulic Tank Capacity - 740 gal (US) -
Maximum Pressure - Swing - Deceleration - 5080 psi -

Centralized Service Area

Equipped With (3) - Indicator light for hydraulic tank full -
Equipped With (1) - Quick couplings for: – Diesel fuel
– Engine coolant
– Pump transmission gear oil
– Engine oil (oil pan)
– Hydraulic oil
-
Features - Centralized service area accessible from ground level. -
Equipped With (2) - Cat jump-start socket -

Working Ranges

Maximum Digging Reach - 52.17 ft -
Maximum Digging Depth - 26.57 ft -
Maximum Digging Height - 45.6 ft -

Operating Specifications

Operating Weight - 254 ton (US) -
Bucket Payload - 24 Sh Ton -

Engine - Equivalent to U.S. EPA Tier 2

Gross Power - SAE J1995 - 1040 HP -
Engine Model - Cat C32 ACERT -
Net Power - SAE J1349 - 1032 HP -

Diesel Engine - Tier 4 Final

Components (1) - Cat NOx reduction system -
Components (7) - Two-stage fuel filter -
Components (3) - MEUI™-C fuel system -
Alternator - 275A -
Bore - 5.71 in -
Components (4) - Hydraulically driven radiator fan with variable electronically controlled fan speed -
No. of Cylinders - 12 -
Displacement - 1959 in³ -
Fuel Tank Capacity - 951 gal (US) -
Components (5) - Micro processed engine management -
Rated Speed - 1,800 min-1 (1,800 rpm) -
Aspiration - Turbocharged and air-to-air aftercooled -
Components (2) - Dual Diesel Oxidation Catalysts (DOCs) -
Components (8) - Additional high-capacity water separator including electric priming pump -
Components (9) - Large fuel tank allows for 24 hour machine operation -
Components (6) - Heavy-duty air filters -
Maximum Altitude without Deration - 2925 m (9,600 ft) – above sea level (a.s.l.) -
Stroke - 6.38 in -
Make and Model - Cat C32 ACERT -

Diesel Engine - Equivalent to Tier 2

Components (3) - Heavy-duty air filters -
Components (4) - Two-stage fuel filter -
Fuel Tank Capacity - 951 gal (US) -
No. of Cylinders - 12 -
Components (2) - Micro processed engine management -
Displacement - 1959 in³ -
Maximum Altitude without Deration - 3622 m (11,884 ft) – above sea level (a.s.l.) -
Bore - 5.71 in -
Components (1) - Hydraulically driven radiator fan with variable electronically controlled fan speed -
Stroke - 6.38 in -
Aspiration - Turbocharged and air-to-air aftercooled -
Components (5) - Additional high-capacity water separator including electric priming pump -
Rated Speed - 1800 min-1 (1,800 rpm) -
Alternator - 275A -
Make and Model - Cat C32 ACERT -
Components (6) - Large fuel tank allows for 24 hour machine operation -

Engine - U.S. EPA Tier 4 Final

Net Power - SAE J1349 - 1019 HP -
Gross Power - SAE J1995 - 1033 HP -
Engine Model - Cat® C32 ACERT™ -

Engine

Engine Model - - 2 x Cat C32
Gross Power - SAE J1995 - - 2079 HP
Net Power - SAE J1349 - - 1915 HP
Note - - Power output relates to highly regulated engines. Lesser regulated engines are also available.

Retractable Service Station

Installation - - Retractable service station installed underneath the engine module and easily accessible from ground
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