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 6020B Hydraulic Shovel |
 6040 Hydraulic Mining Shovel |
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General |
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| Engine Output - SAE J1995 | 1040 HP | 2079 HP | - |
| Bucket Payload | 23.8 ton (US) | 43.7 ton (US) | - |
| Operating Weight | 253.8 ton (US) | 446 ton (US) | - |
| Note | Specifications shown above apply to a Backhoe configuration. A frontless configuration is also available. | Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. | - |
| Standard Bucket Capacity | 15.7 yd³ | - | - |
Electrical System |
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| Batteries (12V each) - In Series/Parallel Installation | 630 Ah – 24V | - | - |
| Components (3) | 9 LED high-brightness working flood lights: – 7 for working area – 2 for rear end |
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| Batteries (12V each) | 6 × 210 Ah | - | - |
| Components (1) | Emergency stop buttons inside cab, accessible from all seating locations, and engine module | - | - |
| Components (2) | Additional ground-level emergency stop | - | - |
| System Voltage | 24V | - | - |
| Battery Isolation Relays | manual lockable disconnect switch and automatic disconnect relay | - | - |
| Components (6) | 1 beacon lamp on cab roof | - | - |
| Components (5) | 7 LED service lights | - | - |
| Components (4) | 2 LED high-brightness access flood lights | - | - |
Hydraulic Oil Cooling |
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| Features (2) | Variable electronically controlled flow of oil through cooler and fan speed | Fan speed is thermostatically controlled | - |
| Oil Flow of Cooling Pumps | 211 gal/min | - | - |
| Diameter - Fan | 4.92 ft | 2 × 1524 mm (2 × 60 in) | - |
| Features (1) | Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running | Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running | - |
| Features (3) | Superior cooling efficiency to ensure optimum oil temperature | Extremely high cooling efficiency to ensure optimum oil temperature | - |
| Oil Flow of Cooling Pumps - Diesel Version | - | 2 x 799 L/min (2 x 211 gal/min) | - |
| Components (1) | - | Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers | - |
| Components (2) | - | Variable axial piston pumps supplying low-volume, high-pressure oil to fans | - |
Operator's Cab |
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| Components (5) | Full sized trainer seat with safety belt and work table | All-round safety glass, armored windshield and sliding side window | - |
| Internal Dimensions of Cab - Width | 5.33 ft | 5.25 ft | - |
| Components (7) | Operator Protective Guard (rock guard; approved according to ISO 10262:1998 [Top Guard]) compliant | Single HVAC with option for Dual HVAC | - |
| Components (9) | Roller blinds | Fold-away auxiliary seat with safety belt | - |
| Components (11) | Additional emergency ladder in close proximity to emergency escape window | Sliding emergency ladder (kick-down type) with ladder cage | - |
| Internal Dimensions of Cab - Length | 7.32 ft | 7.22 ft | - |
| Components (8) | Windshield with parallel intermittent wiper/washer | Joystick controls integrated in independently adjustable seat consoles | - |
| Components (2) | Pneumatically cushioned and multi-adjustable operator seat with lumbar support, safety belt, head- and armrests | Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests | - |
| New BCS Features (1) | Robust instrument panel including large (254 mm/10 in) color touch screen | - | - |
| New BCS Features (3) | Graphical data logging | - | - |
| New BCS Features (4) | Fault memory capabilities | - | - |
| Operator's Eye Level (approximate) | 18.04 ft | - | - |
| New BCS Features (2) | On-screen troubleshooting assistance | - | - |
| Components (10) | Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated | External sun shields at side and rear windows | - |
| New BCS Features (5) | USB, Lan (TCP/IP) and CAN BUS interfaces for data export | - | - |
| Components (3) | Safety switch in operator's seat for automatic motion shutdown | Roller blinds at all windows | - |
| Internal Dimensions of Cab - Height | 6.79 ft | 7.05 ft | - |
| Components (1) | Large cab floor window with removable grating for easy cleaning | Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat | - |
| Components (4) | Joystick integrated in adjustable seat armrest | Windshield with parallel intermittent wiper/washer | - |
| New Board Control System (BCS) Features: | Electronic monitoring, data logging and diagnostic system for vital signs & service data of engines, hydraulic & lube system | - | - |
| Components (6) | Auxiliary fold-away seat with safety belt for 3rd person | Operator Protective Guard (Top Guard) | - |
| Operator's Eye Level - Approximately | - | 22.31 ft | - |
| Components (12) | - | Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated | - |
| Components (13) | - | Robust instrument panel including large colored BCS screen with transflective technology | - |
| Board Control System (BCS III) Features (1) | - | USB, Lan (TCP/IP) and CAN BUS interfaces for data export | - |
| Board Control System (BCS III) Features (2) | - | On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) | - |
| Board Control System (BCS III) Features (3) | - | Robust instrument panel including large (12 in) colored touch screen for intuitive handling | - |
| Board Control System (BCS III) Features (4) | - | Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems | - |
| Board Control System (BCS III) Features (5) | - | On-screen troubleshooting assistance | - |
| Board Control System (BCS III) Features (6) | - | Graphic charts of logged data | - |
| Board Control System (BCS III) Features (7) | - | Fault memory with storage of related conditions | - |
Swing System |
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| Swing Ring | Triple-race roller bearing with sealed internal gearing | Triple-race roller bearing with sealed internal gearing | - |
| Maximum Swing Speed | 4.9 r/min | - | - |
| Swing Drive | 2 compact planetary transmissions with axial piston motors | 3 compact planetary transmissions with axial piston motors | - |
| Parking Brake | Wet multiple-disc brake, spring-loaded/hydraulically released | Wet multiple disc brake, spring-loaded/hydraulically released | - |
| Features (2) | All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system | Closed-loop swing circuit with torque control | - |
| Features (1) | Open swing circuit with auto slow down when joysticks in neutral | Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody | - |
| Maximum Swing Speed - Diesel Version | - | 4.7 r/min | - |
| Features (3) | - | Hydraulic braking of the swing motion by counteracting control | - |
| Features (4) | - | All raceways and the internal gearing of swing ring supplied by automatic central lubrication system | - |
Undercarriage |
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| Track Pads - Each Side | 45 | 42 | - |
| Components (1) | Forged double-grouser track pads | All running surfaces of sprockets, idlers, rollers and track links are hardened | - |
| Components (6) | Audible travel alarm | Automatic hydraulic retarder valve to prevent over-speed on downhill travel | - |
| Bottom Rollers - Each Side | 8 | 7 | - |
| Travel Speed - 1st Stage - Maximum | 0.68 mile/h | 0.93 mile/h | - |
| Components (4) | Fully hydraulic self-adjusting track tensioning system with accumulator | All teeth contact areas of sprocket and pad links are hardened | - |
| Components (5) | Automatic hydraulic retarder valve to prevent overspeed on downhill travel | Fully hydraulic self-adjusting track tensioning system with membrane accumulator | - |
| Parking Brakes | Wet multiple disc brake, spring loaded/hydraulically released | - | - |
| Travel Speed - 2nd Stage - Maximum | 1.49 mile/h | 1.55 mile/h | - |
| Gradeability - Travel Drives | Approximately 54% | - | - |
| Components (3) | All running surfaces of sprockets, idlers, rollers and track chain links hardened | Cast double-grouser combined pad-links with bushings connected by hardened full floating pins | - |
| Maximum Tractive Force | 265860 lbf | 471260 lb | - |
| Travel Drives - Each Side | 1 planetary transmission with 2 two-stage axial piston motors | 1 planetary transmission with 2 two-stage axial piston motors | - |
| Components (2) | Chain links connected by hardened pins and bushings | Acoustic travel alarm | - |
| Support Rollers - Each Side | 3 | 2 plus a skid plate in between | - |
| Gradeability - Travel Drives - Maximum | - | 57 % | - |
| Parking Brake | - | Wet multiple disc brake, spring applied/hydraulically released | - |
Automatic Lubrication System |
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| Type (3) | System condition and failures displayed by Board Control System | Grease filters (200 µm) between service station and container, as well as directly behind grease pump | - |
| Capacity - Grease Barrel | 54 gal (US) | - | - |
| Type (1) | Single-circuit progressive system with hydraulically driven heavy-duty pump and electronic time control | Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times | - |
| Type (2) | Grease supplied to swing roller bearing, all pivot points of attachment, and swing gearbox bearing | System failures displayed by Board Control System | - |
| Capacity - Grease Container | - | 188 gal (US) | - |
| Type (4) | - | Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders | - |
| Type (5) | - | Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring | - |
Attachment |
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| Type (5) | Float valve for boom down function | - | - |
| Type (2) | High-tensile steel with solid steel castings at pivot areas | - | - |
| Type (3) | Boom and stick stress-relieved after welding | - | - |
| Type (1) | Boom and stick torsion-resistant with welded box design | - | - |
| Type (4) | Catwalks with rails at boom | - | - |
| Buckets Equipped With | – Special liner material covering main wear areas inside and outside – Lip shrouds – Wing shrouds – Heel shrouds |
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Operating Weights - Backhoe |
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| Standard Track Pads | 2.62 ft | - | - |
| Operating Weight | 507500 lb | - | - |
| Ground Pressure | 31.9 psi | - | - |
Hydraulic System with Electronic Pump Management |
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| Maximum Swing Oil Flow | 216 gal/min | - | - |
| Maximum Pressure - Attachment | 4495 psi | - | - |
| Filters (4) | Pressure filters (6 μm) for servo circuit | - | - |
| Electronic Pump Management Contains (3) | Automatic return of main pumps to zero flow | - | - |
| Features (2) | Cooling of pump transmission gear oil | - | - |
| Maximum Pressure - Travel | 4495 psi | - | - |
| Maximum Pressure - Swing - Acceleration | 4495 psi | - | - |
| Filters (3) | Full-flow filters (10 μm) for cooling return circuit | - | - |
| Electronic Pump Management Contains (2) | Dedicated circuit pump allocation | - | - |
| Maximum Total Oil Flow | 621 gal/min | - | - |
| Filters (2) | Full-flow filters (10 μm) for complete return circuit | - | - |
| Main Pumps | 6 × variable swash plate pumps | - | - |
| Filters (1) | Full-flow high-pressure filters (100 μm) for main pumps, installed directly behind each pump | - | - |
| Electronic Pump Management Contains (4) | Automatic rpm reduction of engine speed during working breaks | - | - |
| Filters (5) | Transmission oil filter (40 μm) | - | - |
| Electronic Pump Management Contains (5) | Reduced oil flow of main pumps at high hydraulic oil temperature and at high engine temperature | - | - |
| Electronic Pump Management Contains (1) | Electronic load limit control | - | - |
| Features (1) | Pressure cut-off function for all main pumps | - | - |
| Total Volume of Hydraulic Oil | 925 gal (US) | - | - |
| Hydraulic Tank Capacity | 740 gal (US) | - | - |
| Maximum Pressure - Swing - Deceleration | 5080 psi | - | - |
Centralized Service Area |
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| Equipped With (3) | Indicator light for hydraulic tank full | - | - |
| Equipped With (1) | Quick couplings for: – Diesel fuel – Engine coolant – Pump transmission gear oil – Engine oil (oil pan) – Hydraulic oil |
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| Features | Centralized service area accessible from ground level. | - | - |
| Equipped With (2) | Cat jump-start socket | - | - |
Digging Forces |
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| Maximum Tearout Force | 146125 lb | - | - |
| Maximum Breakout Force | 164050 lb | - | - |
Working Ranges |
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| Maximum Digging Reach | 52.17 ft | - | - |
| Maximum Digging Depth | 26.57 ft | - | - |
| Maximum Digging Height | 45.6 ft | - | - |
Operating Specifications |
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| Operating Weight | 254 ton (US) | - | - |
| Bucket Payload | 24 Sh Ton | - | - |
Bucket |
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| Standard Bucket Capacity - Backhoe (Heaped 1:1) | 15.7 yd³ | - | - |
| Bucket Capacity - Backhoe (heaped 1:1) | - | 28.8 yd³ | - |
| Bucket Capacity - Face Shovel (heaped 2:1) | - | 28.8 yd³ | - |
Engine - Equivalent to U.S. EPA Tier 2 |
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| Gross Power - SAE J1995 | 1040 HP | - | - |
| Engine Model | Cat C32 ACERT | - | - |
| Net Power - SAE J1349 | 1032 HP | - | - |
Diesel Engine - Lesser Regulated |
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| Gross Power - SAE J1995 | 1040 HP | - | - |
| Net Power - ISO 9249 | 1037 HP | - | - |
| Net Power - SAE J1349 | 1032 HP | - | - |
| Emissions | Meets China Nonroad Stage III emissions standards, equivalent to Tier 2 | - | - |
Diesel Engine - Tier 4 Final |
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| Components (1) | Cat NOx reduction system | - | - |
| Components (7) | Two-stage fuel filter | - | - |
| Components (3) | MEUI™-C fuel system | - | - |
| Alternator | 275A | - | - |
| Bore | 5.71 in | - | - |
| Components (4) | Hydraulically driven radiator fan with variable electronically controlled fan speed | - | - |
| No. of Cylinders | 12 | - | - |
| Displacement | 1959 in³ | - | - |
| Fuel Tank Capacity | 951 gal (US) | - | - |
| Components (5) | Micro processed engine management | - | - |
| Rated Speed | 1,800 min-1 (1,800 rpm) | - | - |
| Aspiration | Turbocharged and air-to-air aftercooled | - | - |
| Components (2) | Dual Diesel Oxidation Catalysts (DOCs) | - | - |
| Components (8) | Additional high-capacity water separator including electric priming pump | - | - |
| Components (9) | Large fuel tank allows for 24 hour machine operation | - | - |
| Components (6) | Heavy-duty air filters | - | - |
| Maximum Altitude without Deration | 2925 m (9,600 ft) – above sea level (a.s.l.) | - | - |
| Stroke | 6.38 in | - | - |
| Make and Model | Cat C32 ACERT | - | - |
Diesel Engine - Equivalent to Tier 2 |
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| Components (3) | Heavy-duty air filters | - | - |
| Components (4) | Two-stage fuel filter | - | - |
| Fuel Tank Capacity | 951 gal (US) | - | - |
| No. of Cylinders | 12 | - | - |
| Components (2) | Micro processed engine management | - | - |
| Displacement | 1959 in³ | - | - |
| Maximum Altitude without Deration | 3622 m (11,884 ft) – above sea level (a.s.l.) | - | - |
| Bore | 5.71 in | - | - |
| Components (1) | Hydraulically driven radiator fan with variable electronically controlled fan speed | - | - |
| Stroke | 6.38 in | - | - |
| Aspiration | Turbocharged and air-to-air aftercooled | - | - |
| Components (5) | Additional high-capacity water separator including electric priming pump | - | - |
| Rated Speed | 1800 min-1 (1,800 rpm) | - | - |
| Alternator | 275A | - | - |
| Make and Model | Cat C32 ACERT | - | - |
| Components (6) | Large fuel tank allows for 24 hour machine operation | - | - |
Diesel Engine - Highly Regulated |
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| Gross Power - SAE J1995 | 1033 HP | - | - |
| Net Power - ISO 9249 | 1024 HP | - | - |
| Net Power - SAE J1349 | 1019 HP | - | - |
| Emissions | Meets Tier 4 Final and Stage V emissions standards | - | - |
Engine - U.S. EPA Tier 4 Final |
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| Net Power - SAE J1349 | 1019 HP | - | - |
| Gross Power - SAE J1995 | 1033 HP | - | - |
| Engine Model | Cat® C32 ACERT™ | - | - |
Engine |
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| Engine Model | - | 2 x Cat C32 | - |
| Gross Power - SAE J1995 | - | 2079 HP | - |
| Net Power - SAE J1349 | - | 1915 HP | - |
| Note | - | Power output relates to highly regulated engines. Lesser regulated engines are also available. | - |
Diesel Engines |
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| Number of Cylinders - Each Engine | - | 12 | - |
| Bore | - | 5.71 in | - |
| Stroke | - | 6.38 in | - |
| Displacement | - | 1959 in³ | - |
| Aspiration | - | Turbocharged and air-to-air aftercooled | - |
| Components (1) | - | Additional high-capacity water separator | - |
| Components (2) | - | Two-stage fuel filter including water separator | - |
| Components (3) | - | Heavy-duty air filters | - |
| Components (4) | - | Microprocessed engine management | - |
| Components (5) | - | Hydraulically driven radiator fan with electronically controlled fan speed | - |
| Fuel Tank Capacity | - | 2098 gal (US) | - |
| Emissions | - | Meets U.S. EPA Tier 4 Final and EU Stage V emission standards | - |
Electrical System - Diesel Drive |
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| System Voltage | - | 24V | - |
| Batteries in Series/Parallel Installation | - | 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total | - |
| Components (1) | - | 6 maintenance-free batteries | - |
| Components (2) | - | Battery isolation relays and switches | - |
| Components (3) | - | Emergency stop switches accessible from ground level, in engine module and in operator's cab | - |
| Components (4) | - | 14 LED high-brightness working flood lights | - |
| Components (5) | - | 11 LED high-brightness service lights | - |
Operating Weights |
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| 6040 FS - Standard Track Pads | - | 3.9 ft | - |
| 6040 FS - Operating Weight | - | 891980 lb | - |
| 6040 FS - Ground Pressure | - | 24.1 N/cm2 (35.0 psi) | - |
| 6040 - Standard Track Pads | - | 3.9 ft | - |
| 6040 - Operating Weight | - | 897930 lb | - |
| 6040 - Ground Pressure | - | 24.3 N/cm2 (35.3 psi) | - |
| Note | - | 1600 mm track pads available as option | - |
| 6040 FS - Note | - | Other track pads available on request | - |
Hydraulic System with Pump Managing System |
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| Hydraulic Tank Capacity - Diesel Version - Approximately | - | 898 gal (US) | - |
| Total Volume of Hydraulic Oil - Diesel Version - Approximately | - | 1532 gal (US) | - |
| Main Pumps - Diesel Version | - | 4 x variable swash plate pumps | - |
| Main Pumps - Maximum Oil Flow - Diesel Version | - | 4 x 724 L/min (4 x 191 gal/min) | - |
| Maximum Pressure - Attachment | - | 4350 psi | - |
| Maximum Pressure - Travel | - | 5080 psi | - |
| Swing Pumps - Diesel Version | - | 4 x reversible swash plate pump | - |
| Swing Pumps - Maximum Oil Flow - Diesel Version | - | 4 x 321 L/min (4 x 85 gal/min) | - |
| Maximum Pressure - Swing Pumps | - | 5080 psi | - |
Attachments |
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| All buckets (FS and BH) are equipped with a wear package consisting of: (1) | - | - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth | - |
| All buckets (FS and BH) are equipped with a wear package consisting of: (2) | - | - Wing shrouds on side walls - Heel shrouds at bottom edges | - |
| Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) | - | - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces | - |
| Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) | - | - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance | - |
| Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) | - | - Constant boom momentum throughout the whole lift arc - Crowd force assistance | - |
| Type (1) | - | Inspection hole in monoboom BH | - |
| Type (2) | - | Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve | - |
| Type (3) | - | Special wear packages for highly abrasive materials on request | - |
| Type (4) | - | Catwalks with rails at boom (FS and BH) | - |
| Type (5) | - | Welding procedures allow for internal counter-welding (double prep weld) wherever possible | - |
| Type (6) | - | Boom and sticks are stress-relieved after welding | - |
| Type (7) | - | Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas | - |
| Type (8) | - | Guards for shovel cylinders (FS) | - |
Retractable Service Station |
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| Installation | - | Retractable service station installed underneath the engine module and easily accessible from ground | - |
