796 AC Electric Drive Mining Truck
Product description
The Cat® 796 AC electric drive truck offers more flexibility than any other truck in its size class — delivering optimized performance and better productivity. Built on a proven truck architecture and high strength structures, the 796 AC delivers a nominal target payload of up to 327 tonnes (360 tons) regardless of attachments. Add in a proven drive system with industry-leading serviceability, and the 796 AC mining truck delivers a hauling solution you can depend on — resulting in high reliability, high availability, and low lifecycle costs. By hauling more every load, every cycle and every shift, it creates a low-cost-per-ton hauling operation that delivers a better bottom line.
Weights - Approximate
- Nominal Rated Payload - 360ton (US)
- Rated Gross Machine Weight - 1270000lb
- Chassis Weight - 448415lb
- Body Weight Range - 38 833 – 42 907 kg (85,611 – 94,594 lb)
- Note (1) - Consult your tire manufacturer for maximum tire load.
- Note (2) - Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires.
- Note (3) - Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations
Engine
- Gross Power - SAE J1995 - 3500HP
- Engine Model - Cat® C175-16
- Net Power - SAE J1349 - 3405HP
- Rated Speed - 1800r/min
- Emissions Rating - Fuel Optimized
- Bore - 6.9in
- Stroke - 8.7in
- Displacement - 5187in³
- Note (1) - Net Power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
- Note (2) - U.S. EPA Tier 4 Final / EU Stage V available for applicable markets.
- Note (3) - Additional fuel optimized selectable power ratings: 2312 kW / 3,100 hp
Steering
- Steer Angle - 39°
- Turning Diameter - Front - 106.3ft
- Steering Standards - Steering Standards: ISO 5010:2007
- Note - Turning Diameter (ISO 7457:1997)
Service Refill Capacities
- Fuel Tank - 1300gal (US)
- Fuel Tank (Tier 4) - 1200gal (US)
- Diesel Exhaust Fluid Tank - 100gal (US)
- Cooling System - 211gal (US)
- Crankcase - 82gal (US)
- Front Wheels - Each - 7gal (US)
- Final Drive - Each - 67gal (US)
- Hydraulic Tank - 296gal (US)
- Hydraulic System - Including Tank - 385gal (US)
- Grease Tank - 90lb
- Note (1) - DEF Tank only available for U.S. EPA Tier 4 Final / EU Stage V engine option
AC Drive System
- Total Reduction Ratio - 35:01:00
- Top Speed - Loaded - 40mile/h
- Generator/Alternator - Cat brushless, engine mounted, dual bearing
- Controls - Cat IGBT Inverter Technology, air cooled, pressurized cabinet with filtration
- Wheel Motor - Cat AC induction, rear axle mounted
- Cooling System - Cat variable speed, hydraulically driven cooling system
Braking System
- Service Brakes - Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
- Front Wet Disc Brake Surface Area - 20378in²
- Rear - Wet Disc Brake Surface Area - 30750in²
- Standards - Service and Secondary: ISO 3450:2011
- Parking Brake - Four-corner, Multi-disc, Spring Applied, Hydraulically Released
- Load Brake - Rear service brakes
- Dynamic Retarding Power - Continuous - 5480HP
- Note - Anti-Lock Brake System (ABS) optional with CMD package
Weight Distributions - Approximate
- Front Axle - Empty - 47%
- Rear Axle - Empty - 53%
- Front Axle - Loaded - 33%
- Rear Axle - Loaded - 67%
- Note - Weight distributions optimized with Cat body.
Tires
- Standard Tires - 59/80 R63
- Rims - 44" x 63"
- Note (1) - Quick Change Rims optional.
- Note (2) - Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.
Capacity - HE Body - 100% fill factor
- Struck - 97-153 m³ (127-200 yd³)
- Heaped (SAE 2:1) - 186-237 m³ (243-310 yd³)
- Note - Consult your local Cat dealer for body recommendations.
Body Hoists
- Type - Twin, two-stage hydraulic cylinders with snubbing valve.
- Pump Flow - High Idle - 257.3gal/min
- Relief Valve Setting - Raise - 3029psi
- Body Raise Time - High Idle - 21s
- Body Lower Time - Float - 22s
- Body Power Down- High Idle - 17.5s
- Note (1) - Twin, two-stage hydraulic cylinders mounted outside main frame; double-acting cylinders in both stages.
- Note (2) - Power raise in both stages; power down capability in both stages.
- Note (3) - Automatic body-lower modulation reduces impact on frame.
Suspension
- Type - Self-contained nitrogen/oil cylinders, pin-to-pin mounting, top & bottom double shear clevis attachments
- Effective Cylinder Stroke - Front - 4in
- Effective Cylinder Stroke - Rear - 2in
- Rear axle - Oscillation - +/- 5.32 degrees
Cab
- Air Conditioning - HFC - 134A refrigerant: 21,600 Btu/h
- Heater / Defroster - 24600Btu/h
- Note - Ambient capabilities down to -15C (5F) for heater/defroster and up to 50C (122F) for air conditioning.
- ROPS Standards (1) - The operator sound pressure level, 75 dB(A), measured according to ISO 6394:2008 and ISO 6396:2008.
- ROPS Standards (2) - ROPS (Rollover Protective Structure) meets ISO 3471:2008 for Operator and ISO 13459:2012 for Trainer.
- FOPS Standards - FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 Level II for Operator and ISO 13459:2012 Level II for Trainer.
Dimensions (Approximate)
- Height - Top of ROPS - 22.05ft
- Overall Length - 51.44ft
- Wheel Base - 21.9ft
- Rear Axle - Tail - 16.07ft
- Dump Clearance - Empty - 5.72ft
- Loading Height - Empty - 23.85ft
- Overall Height - Body Raised - 48.85ft
- Centerline Front Tire Width - 23.06ft
- Front Axle Clearance - Loaded - 2.81ft
- Overall Canopy Width (with rock deflectors) - 33.15ft
- Outside Body/Canopy Width (without rock deflectors) - 31.62ft
- Inside Body Width - 29.44ft
- Front Canopy Height - Empty - 26.01ft
- Rear Axle Clearance - Loaded - 2.8ft
- Centerline of Rear Dual Tire Width - 19.5ft
- Overall Tire Width - Empty - 30.27ft
- Note - Dimensions listed includes canopy deflectors
Standard Equipment:
-
- Power Train
-
- Cat® C175-16 Diesel Engine: 2610 kW (3,500 hp) Fuel Optimized , U.S. EPA Tier 2 equivalent (available for applicable markets)
- Cat® C175-16 Diesel Engine: 2610 kW (3,500 hp) U.S. EPA Tier 4 Final / EU Stage V (available for applicable markets)
- C175-16 Diesel Engine
– Turbocharging (4) / Aftercooled (ATAAC)
– Centrifugal oil filter
– Self-cleaning oil filter
– Charging Alternator (225 amp), brushless
– Pre-lubrication/engine
– Air cleaner with precleaner (4)
– Multi-point oil pressure sensing
– Exhaust - Muffler, Right Side Exit - Braking system:
– Electric dynamic retarding with blended low speed
– Oil-cooled, Multi-disc (front and rear) - Service, Parking, Secondary
– Load Brake (rear axle only)
– Extended Life Brake Disc Material
– Automatic Retarder Control (ARC)
– Brake Release Motor (towing) - Cat® AC Drivetrain:
– AC generator
– AC induction motors
– IGBT motor control
– Radial retarding grid with AC motor control
– Programmable top speed
– TorqueBoost technology
– Traction control system - Directional Shift Management:
– Body-up reverse neutralizer
– Body-up shift inhibitor
– Reverse shift inhibitor
– Neutral coast inhibitor
– Neutral start inhibitor - Additional Features:
– Rear axle continuous lubrication and filtration
– Rear axle continuous oil cooling
-
- Operation And Controls
-
- Integrated ROPS/FOPS cab, insulated/sound suppressed
- Seat, operator, air suspension, adjustable, heated/cooled
- Seat, trainer, air suspension, adjustable
- Seatbelt, trainer, two point
- Steering wheel, tilt, telescopic, horn
- Horn, electric
- Directional shift lever
- Single Pedal Retarding & oil-cooled brake control
- Automatic Retard Control (ARC) toggle switch
- Load brake switch
- Windshield with tinted/safety glass
- Window, electric powered, operator/passenger
- Windshield Wipers (2), intermittent control and washer
- Visor (2)
- Storage rear of seats
- Cup holder (2)
- Dome courtesy light
- Entertainment radio ready with speakers and wiring harnesses
- Converter, 12V
- 12V DC power supply (1)
- Mirrors, standard (Left-Flat, Right-Convex)
- Fixed access ladder, left hand ground access
- HVAC:
– Pressurized, filtered environment
– Air conditioner
– Heater/defroster - Metric or English gauges:
– Speedometer
– Tachometer
– Electric hour meter
– Fuel level
– DEF level (U.S. EPA Tier 4 Final / EU Stage V engines only)
– Hydraulic oil temperature
– Engine coolant temperature - Service & Information:
– Diagnostic connection port
– Electric engine control fault indicator
– Alarm, Park brake / open operator door
– Third party telematics port
– VIMS message center advisor
-
- Electrical
-
- Audible Alarm, backup
- Electrical system, 24V with fuses and breakers
- Batteries, 12V (8) 90 amp hour
- Ground level Battery charge receptacle
- Lighting, signals/service:
– Headlights (4 low beam, 4 high beam), LED
– Backup and marker/hazard, LED
– Directional signals (front and rear), LED
– Front stair access/service deck, LED
– Stop/tail lights, LED
– Engine compartment, LED
– Inverter energy warning lights, LED - Payload indicator, red/green
- Payload, digital display
-
- Additional Features And Equipment
-
- Accumulators (Steering & Brake) – Australian and Canadian certified
- Automatic lubrication system
- Rotating component guards
- Mud Flaps
- Tow hooks and pins (front)
- Tow pin (rear) (empty truck only)
- 44 x 63 rims, six position (6)
- Fueling:
– 4922 L (1,300 gal) fuel tank (Fuel optimized engines only)
– 4543 L (1,200 gal) fuel tank (U.S. EPA Tier 4 Final / EU Stage V engines only)
– 379 L (100 gallon) DEF tank (U.S. EPA Tier 4 Final / EU Stage V engines only)
– Fuel filter with water separator
– 210 GPM Fast fill fuel system (Left and Right) - Service:
– Engine service platforms (2)
– ANSI or ISO service instructions
– SOS℠ sample points (hydraulic oil, engine coolant, engine oil)
– Ground level machine lockout (battery)
– Ground level engine shut-down
– Drivetrain lockout
– Engine start lockout
– Auxiliary "buddy" dumping quick connect
– Auxiliary steering quick connect (towing)
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- Cat® Technology Products
-
- Cat® MineStar™ Detect (Radar and Camera) System
- Cat® Product Link™ Elite (Cellular)
-
- Dump Body
-
- High Efficiency (HE) body, 186-237 m³ (243-310 yd³)
– HE Body Mounting Group
– Rock ejectors (chain)
- High Efficiency (HE) body, 186-237 m³ (243-310 yd³)
-
- Antifreeze
-
- Cat Extended Life Coolant (ELC) protects to –35° C (–30° F)
Optional Equipment:
-
- Power Train
-
- Cat® C175-16 Diesel Engine: 2312 kW (3,100 hp) power setting (Fuel optimized / U.S. EPA Tier 2 equiv. engines only)
- Cat® C175-16 Diesel Engine: 2050 kW (2,750 hp) power setting (Fuel optimized & U.S. EPA Tier 4 Final / EU Stage V engines)
- Body heat exhaust
-
- Operation And Controls
-
- Throttle lock
- Timer, engine shutdown
- Heated mirrors (Left and Right)
- Powered access ladder, left hand ground access
- Language monitors: English, Spanish, Italian, Portuguese, Dutch, Norwegian, Swedish, Estonian, Latin, Lithuanian, Slovakian, Slovenian, Greek, Romanian, Russian, Polish, Czech, Hungarian, Icelandic, Finnish, Danish, Thai, Indonesian, Vietnam, Malaysian, Chinese
-
- Electrical
-
- Lighting, signals/service:
– Fog lights, LED
– Work lights, LED
– Side profile lights, LED
– Dump body marker/stop lights, LED - Retarding indicator light, multi-color, cab exterior
- Lighting, signals/service:
-
- Additional Features And Equipment
-
- Fueling: 300 GPM Fast fill fuel system (Left and Right)
- Portable fire extinguisher
- Front bumper single-point center tow
- Wheel chocks (ANSI and ISO)
- 44 x 63 rims, quick change (2 quick change, 4 standard)
- Service:
– Inverter platform (rear access)
– Service Center, fast-fill
-
- Cat® Technology Products
-
- Cat® MineStar™ Detect (Camera Only) System
- Cat® Product Link™ Elite (Satellite)
- Cat® MineStar™ Health
- Cat® MineStar™ Fleet
- Cat® MineStar™ Terrain
- Cat® MineStar™ Command-Ready
- Cat® MineStar™ Command
- Cat® Trolley Assist Attachment
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- Dump Body
-
- HE rock box liner
- HE canopy rock deflectors
- HE rear tire rock deflectors
- HE impact liner
-
- Antifreeze
-
- Antifreeze/coolant protects to –50° C (–58° F)