796 AC Electric Drive Mining Truck

Product description

The Cat® 796 AC electric drive truck offers more flexibility than any other truck in its size class — delivering optimized performance and better productivity. Built on a proven truck architecture and high strength structures, the 796 AC delivers a nominal target payload of up to 327 tonnes (360 tons) regardless of attachments. Add in a proven drive system with industry-leading serviceability, and the 796 AC mining truck delivers a hauling solution you can depend on — resulting in high reliability, high availability, and low lifecycle costs. By hauling more every load, every cycle and every shift, it creates a low-cost-per-ton hauling operation that delivers a better bottom line.

Weights - Approximate
  • Nominal Rated Payload - 360ton (US)
  • Rated Gross Machine Weight - 1270000lb
  • Chassis Weight - 448415lb
  • Body Weight Range - 38 833 – 42 907 kg (85,611 – 94,594 lb)
  • Note (1) - Consult your tire manufacturer for maximum tire load.
  • Note (2) - Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires.
  • Note (3) - Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations
Engine
  • Gross Power - SAE J1995 - 3500HP
  • Engine Model - Cat® C175-16
  • Net Power - SAE J1349 - 3405HP
  • Rated Speed - 1800r/min
  • Emissions Rating - Fuel Optimized
  • Bore - 6.9in
  • Stroke - 8.7in
  • Displacement - 5187in³
  • Note (1) - Net Power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
  • Note (2) - U.S. EPA Tier 4 Final / EU Stage V available for applicable markets.
  • Note (3) - Additional fuel optimized selectable power ratings: 2312 kW / 3,100 hp
Steering
  • Steer Angle - 39°
  • Turning Diameter - Front - 106.3ft
  • Steering Standards - Steering Standards: ISO 5010:2007
  • Note - Turning Diameter (ISO 7457:1997)
Service Refill Capacities
  • Fuel Tank - 1300gal (US)
  • Fuel Tank (Tier 4) - 1200gal (US)
  • Diesel Exhaust Fluid Tank - 100gal (US)
  • Cooling System - 211gal (US)
  • Crankcase - 82gal (US)
  • Front Wheels - Each - 7gal (US)
  • Final Drive - Each - 67gal (US)
  • Hydraulic Tank - 296gal (US)
  • Hydraulic System - Including Tank - 385gal (US)
  • Grease Tank - 90lb
  • Note (1) - DEF Tank only available for U.S. EPA Tier 4 Final / EU Stage V engine option
AC Drive System
  • Total Reduction Ratio - 35:01:00
  • Top Speed - Loaded - 40mile/h
  • Generator/Alternator - Cat brushless, engine mounted, dual bearing
  • Controls - Cat IGBT Inverter Technology, air cooled, pressurized cabinet with filtration
  • Wheel Motor - Cat AC induction, rear axle mounted
  • Cooling System - Cat variable speed, hydraulically driven cooling system
Braking System
  • Service Brakes - Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
  • Front Wet Disc Brake Surface Area - 20378in²
  • Rear - Wet Disc Brake Surface Area - 30750in²
  • Standards - Service and Secondary: ISO 3450:2011
  • Parking Brake - Four-corner, Multi-disc, Spring Applied, Hydraulically Released
  • Load Brake - Rear service brakes
  • Dynamic Retarding Power - Continuous - 5480HP
  • Note - Anti-Lock Brake System (ABS) optional with CMD package
Weight Distributions - Approximate
  • Front Axle - Empty - 47%
  • Rear Axle - Empty - 53%
  • Front Axle - Loaded - 33%
  • Rear Axle - Loaded - 67%
  • Note - Weight distributions optimized with Cat body.
Tires
  • Standard Tires - 59/80 R63
  • Rims - 44" x 63"
  • Note (1) - Quick Change Rims optional.
  • Note (2) - Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.
Capacity - HE Body - 100% fill factor
  • Struck - 97-153 m³ (127-200 yd³)
  • Heaped (SAE 2:1) - 186-237 m³ (243-310 yd³)
  • Note - Consult your local Cat dealer for body recommendations.
Body Hoists
  • Type - Twin, two-stage hydraulic cylinders with snubbing valve.
  • Pump Flow - High Idle - 257.3gal/min
  • Relief Valve Setting - Raise - 3029psi
  • Body Raise Time - High Idle - 21s
  • Body Lower Time - Float - 22s
  • Body Power Down- High Idle - 17.5s
  • Note (1) - Twin, two-stage hydraulic cylinders mounted outside main frame; double-acting cylinders in both stages.
  • Note (2) - Power raise in both stages; power down capability in both stages.
  • Note (3) - Automatic body-lower modulation reduces impact on frame.
Sound
  • Sound Standards - The operator sound pressure level, 75 dB(A), measured according to ISO 6394:2008 and ISO 6396:2008.
Suspension
  • Type - Self-contained nitrogen/oil cylinders, pin-to-pin mounting, top & bottom double shear clevis attachments
  • Effective Cylinder Stroke - Front - 4in
  • Effective Cylinder Stroke - Rear - 2in
  • Rear axle - Oscillation - +/- 5.32 degrees
Cab
  • Air Conditioning - HFC - 134A refrigerant: 21,600 Btu/h
  • Heater / Defroster - 24600Btu/h
  • Note - Ambient capabilities down to -15C (5F) for heater/defroster and up to 50C (122F) for air conditioning.
  • ROPS Standards (1) - ROPS (Rollover Protective Structure) meets ISO 3471:2008 for Operator and ISO 13459:2012 for Trainer.
  • FOPS Standards - FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 Level II for Operator and ISO 13459:2012 Level II for Trainer.
Dimensions (Approximate)
  • Height - Top of ROPS - 22.05ft
  • Overall Length - 51.44ft
  • Wheel Base - 21.9ft
  • Rear Axle - Tail - 16.07ft
  • Dump Clearance - Empty - 5.72ft
  • Loading Height - Empty - 23.85ft
  • Overall Height - Body Raised - 48.85ft
  • Centerline Front Tire Width - 23.06ft
  • Front Axle Clearance - Loaded - 2.81ft
  • Overall Canopy Width (with rock deflectors) - 33.15ft
  • Outside Body/Canopy Width (without rock deflectors) - 31.62ft
  • Inside Body Width - 29.44ft
  • Front Canopy Height - Empty - 26.01ft
  • Rear Axle Clearance - Loaded - 2.8ft
  • Centerline of Rear Dual Tire Width - 19.5ft
  • Overall Tire Width - Empty - 30.27ft
  • Note - Dimensions listed includes canopy deflectors
Standard Equipment:
  • Power Train
    • Cat® C175-16 Diesel Engine: 2610 kW (3,500 hp) Fuel Optimized , U.S. EPA Tier 2 equivalent (available for applicable markets)
    • Cat® C175-16 Diesel Engine: 2610 kW (3,500 hp) U.S. EPA Tier 4 Final / EU Stage V (available for applicable markets)
    • C175-16 Diesel Engine
      – Turbocharging (4) / Aftercooled (ATAAC)
      – Centrifugal oil filter
      – Self-cleaning oil filter
      – Charging Alternator (225 amp), brushless
      – Pre-lubrication/engine
      – Air cleaner with precleaner (4)
      – Multi-point oil pressure sensing
      – Exhaust - Muffler, Right Side Exit
    • Braking system:
      – Electric dynamic retarding with blended low speed
      – Oil-cooled, Multi-disc (front and rear) - Service, Parking, Secondary
      – Load Brake (rear axle only)
      – Extended Life Brake Disc Material
      – Automatic Retarder Control (ARC)
      – Brake Release Motor (towing)
    • Cat® AC Drivetrain:
      – AC generator
      – AC induction motors
      – IGBT motor control
      – Radial retarding grid with AC motor control
      – Programmable top speed
      – TorqueBoost technology
      – Traction control system
    • Directional Shift Management:
      – Body-up reverse neutralizer
      – Body-up shift inhibitor
      – Reverse shift inhibitor
      – Neutral coast inhibitor
      – Neutral start inhibitor
    • Additional Features:
      – Rear axle continuous lubrication and filtration
      – Rear axle continuous oil cooling
  • Operation And Controls
    • Integrated ROPS/FOPS cab, insulated/sound suppressed
    • Seat, operator, air suspension, adjustable, heated/cooled
    • Seat, trainer, air suspension, adjustable
    • Seatbelt, trainer, two point
    • Steering wheel, tilt, telescopic, horn
    • Horn, electric
    • Directional shift lever
    • Single Pedal Retarding & oil-cooled brake control
    • Automatic Retard Control (ARC) toggle switch
    • Load brake switch
    • Windshield with tinted/safety glass
    • Window, electric powered, operator/passenger
    • Windshield Wipers (2), intermittent control and washer
    • Visor (2)
    • Storage rear of seats
    • Cup holder (2)
    • Dome courtesy light
    • Entertainment radio ready with speakers and wiring harnesses
    • Converter, 12V
    • 12V DC power supply (1)
    • Mirrors, standard (Left-Flat, Right-Convex)
    • Fixed access ladder, left hand ground access
    • HVAC:
      – Pressurized, filtered environment
      – Air conditioner
      – Heater/defroster
    • Metric or English gauges:
      – Speedometer
      – Tachometer
      – Electric hour meter
      – Fuel level
      – DEF level (U.S. EPA Tier 4 Final / EU Stage V engines only)
      – Hydraulic oil temperature
      – Engine coolant temperature
    • Service & Information:
      – Diagnostic connection port
      – Electric engine control fault indicator
      – Alarm, Park brake / open operator door
      – Third party telematics port
      – VIMS message center advisor
  • Electrical
    • Audible Alarm, backup
    • Electrical system, 24V with fuses and breakers
    • Batteries, 12V (8) 90 amp hour
    • Ground level Battery charge receptacle
    • Lighting, signals/service:
      – Headlights (4 low beam, 4 high beam), LED
      – Backup and marker/hazard, LED
      – Directional signals (front and rear), LED
      – Front stair access/service deck, LED
      – Stop/tail lights, LED
      – Engine compartment, LED
      – Inverter energy warning lights, LED
    • Payload indicator, red/green
    • Payload, digital display
  • Additional Features And Equipment
    • Accumulators (Steering & Brake) – Australian and Canadian certified
    • Automatic lubrication system
    • Rotating component guards
    • Mud Flaps
    • Tow hooks and pins (front)
    • Tow pin (rear) (empty truck only)
    • 44 x 63 rims, six position (6)
    • Fueling:
      – 4922 L (1,300 gal) fuel tank (Fuel optimized engines only)
      – 4543 L (1,200 gal) fuel tank (U.S. EPA Tier 4 Final / EU Stage V engines only)
      – 379 L (100 gallon) DEF tank (U.S. EPA Tier 4 Final / EU Stage V engines only)
      – Fuel filter with water separator
      – 210 GPM Fast fill fuel system (Left and Right)
    • Service:
      – Engine service platforms (2)
      – ANSI or ISO service instructions
      – SOS℠ sample points (hydraulic oil, engine coolant, engine oil)
      – Ground level machine lockout (battery)
      – Ground level engine shut-down
      – Drivetrain lockout
      – Engine start lockout
      – Auxiliary "buddy" dumping quick connect
      – Auxiliary steering quick connect (towing)
  • Cat® Technology Products
    • Cat® MineStar Detect (Radar and Camera) System
    • Cat® Product Link Elite (Cellular)
  • Dump Body
    • High Efficiency (HE) body, 186-237 m³ (243-310 yd³)
      – HE Body Mounting Group
      – Rock ejectors (chain)
  • Antifreeze
    • Cat Extended Life Coolant (ELC) protects to –35° C (–30° F)
Optional Equipment:
  • Power Train
    • Cat® C175-16 Diesel Engine: 2312 kW (3,100 hp) power setting (Fuel optimized / U.S. EPA Tier 2 equiv. engines only)
    • Cat® C175-16 Diesel Engine: 2050 kW (2,750 hp) power setting (Fuel optimized & U.S. EPA Tier 4 Final / EU Stage V engines)
    • Body heat exhaust
  • Operation And Controls
    • Throttle lock
    • Timer, engine shutdown
    • Heated mirrors (Left and Right)
    • Powered access ladder, left hand ground access
    • Language monitors: English, Spanish, Italian, Portuguese, Dutch, Norwegian, Swedish, Estonian, Latin, Lithuanian, Slovakian, Slovenian, Greek, Romanian, Russian, Polish, Czech, Hungarian, Icelandic, Finnish, Danish, Thai, Indonesian, Vietnam, Malaysian, Chinese
  • Electrical
    • Lighting, signals/service:
      – Fog lights, LED
      – Work lights, LED
      – Side profile lights, LED
      – Dump body marker/stop lights, LED
    • Retarding indicator light, multi-color, cab exterior
  • Additional Features And Equipment
    • Fueling: 300 GPM Fast fill fuel system (Left and Right)
    • Portable fire extinguisher
    • Front bumper single-point center tow
    • Wheel chocks (ANSI and ISO)
    • 44 x 63 rims, quick change (2 quick change, 4 standard)
    • Service:
      – Inverter platform (rear access)
      – Service Center, fast-fill
  • Cat® Technology Products
    • Cat® MineStar Detect (Camera Only) System
    • Cat® Product Link Elite (Satellite)
    • Cat® MineStar Health
    • Cat® MineStar Fleet
    • Cat® MineStar Terrain
    • Cat® MineStar Command-Ready
    • Cat® MineStar Command
    • Cat® Trolley Assist Attachment
  • Dump Body
    • HE rock box liner
    • HE canopy rock deflectors
    • HE rear tire rock deflectors
    • HE impact liner
  • Antifreeze
    • Antifreeze/coolant protects to –50° C (–58° F)
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