Increased lifting capacity, improved cycle times and ease of operation lead to increased productivity and lower operating costs.

Engine

Caterpillars exclusive ACERT Technology surpasses the most stringent emissions requirements in the construction industry. The U.S. EPA Tier 3 compliant C6.6 offers increased performance and reliability while reducing fuel consumption and sound levels.

Engine

Powerful Performance

The CAT C6.6 with ACERT Technology introduces a series of evolutionary, incremental improvements that provide breakthrough engine performance. The building blocks of ACERT Technology are fuel delivery, air management and electronic control. ACERT Technology optimizes engine performance while meeting U.S. EPA Tier 3 engine emission regulations. The CAT C6.6 engine in the M322D delivers a maximum gross power of 130 kW (174 hp) at a rated speed of 2000 rpm.

Low Fuel Consumption

The C6.6 is electronically controlled and uses the new Cat Common Rail Fuel System and fuel pump. This combination provides outstanding fuel consumption during both production and travel. When the system recognizes roading application the engine adjusts to the most efficient system operating point to save fuel without compromising road performance.

Low Noise, Low Vibration

The Cat C6.6 design improves operator comfort by reducing sound and vibration.

Cooling System

An electronically controlled, hydraulic motor drives a variable speed on-demand fan for engine coolant and hydraulic oil. The optimum fan speed is determined based on coolant and hydraulic oil temperature resulting in reduced fuel consumption and lower sound levels. The electronic engine control continuously compensates for the varying fan load, providing consistent net power, regardless of operating conditions.

One-Touch Low Idle Control

The two-stage, one-touch Automatic Engine Speed Control reduces engine speed if no operation is performed, maximizing fuel efficiency and reducing sound levels.

Waste Handling Package

The Waste Handling Package has been specifically developed for Cat Wheel Excavators working in waste transfer stations or other extremely dusty applications. This option features the following:

• An automatic, hydraulic reversible fan that reverses airflow after a set interval, manually adjustable between 5 and 60 minutes with a switch located inside the cab.
• A special dense wire mesh cooling system hood further reduces radiator clogging.
• Two cyclone filters provide clean filtered air to the engine compartment, air cleaner, aftercooler and air conditioner condenser.

Hydraulics

The state of the art load-sensing hydraulic system combined with a separate dedicated swing pump provides fast cycle times, increased lift capacity and high bucket and stick forces. This combination maximizes your productivity in any job.

Hydraulics

Dedicated Swing Pump

A dedicated variable displacement piston pump and fixed displacement piston motor power the swing mechanism. This closed hydraulic circuit maximizes swing performance without reducing power to the other hydraulic functions, resulting in smoother combined movements.

Heavy Lift Mode

This mode maximizes lifting performance by boosting the lifting capability of the excavator by 7 percent. Heavy loads can be easily moved in the full working range of the machine, maintaining excellent stability.

Adjustable Hydraulic Sensitivity

This function allows the operator to adjust the aggressiveness of the machine according to the application. For precision work, one of four different levels of aggressiveness can be pre-selected.

Proportional Auxiliary Hydraulics

Versatility of the hydraulic system can be expanded to utilize a wide variety of hydraulic work tools using multiple valve options.

• The Multi-Combined Valve is the core of the Tool Control System, allowing the operator to select up to ten pre-programmed work tools from the monitor. These preset hydraulic parameters support either one-way or two-way flow. The joystick sliding switches allow modulated control of the work tool.
• A dedicated Hammer circuit is the best option for tools that require one-way flow only, and do not require the flexibility provided by the Multi-Combined Valve.
• The Medium Pressure Function Valve provides proportional flow that is ideal for tilting buckets or rotating tools.
• A new feature for the D-Series Wheel Excavators is the optional second High Pressure valve. In combination with the Multi-Combined Valve, it provides the possibility to operate the machine with work tools or in applications requiring a third auxiliary hydraulic function, such as a tilting/rotating quick coupler.

Proportional Auxiliary Hydraulics

Stick Regeneration Circuit

The stick regeneration circuit increases efficiency and helps increase controllability for higher productivity and lower operating costs.

Quick Coupler

The machine can be optionally equipped with a dedicated hydraulic circuit to operate hydraulic quick couplers.

Hydraulic Snubbers

Caterpillar integrates its cylinder snubber technology into all Wheel Excavator boom, stick and bucket cylinders. These snubbers help cushion shocks, reduce sound and increase cylinder life.

Caterpillar XT-6 ES Hoses

Premium quality rubber, precision 4-ply wire reinforcement and exclusive reusable couplings are all unique features that deliver top performance and long life.

Operator Comfort

The totally redesigned operator station maximizes comfort while increasing safety. The available auto-weight adjusted air-suspension seat with heated and cooled ventilated cushions improves operator comfort. Safety is enhanced by the new color monitor and optional rear-mounted camera.

Operator Comfort

Interior Operator Station

Improved visibility and ergonomics are some of the many new features of the D-Series Wheel Excavators. The pressurized operator station provides maximum space and is designed for simplicity and functionality. The fully automatic climate control adjusts temperature and air flow for exceptional operator comfort. The switches and controls in the cab are situated to operate easily. The switches that are more frequently used are centralized and situated on the right-hand wall. The space for the attachment switches is also reserved on the right-hand wall. The control panel for the air conditioner (optional) is positioned on the right side. The left-hand console is tiltable for excellent access to the cab. It includes the switches for the stabilizers, joystick steering, HCR and MCV (all optional). The monitor with the full-color graphical display is situated on the right front corner to prevent the obstruction of the visibility. This position allows operator to see information that is displayed on the monitor panel simply by looking forward and the right.Other operator conveniences include a cigar lighter, ashtray, drink/bottle holder, magazine rack and integrated mobile phone holder.

Cab Construction

The exterior design uses thick steel tubing along the bottom perimeter of the cab, improving the resistance to fatigue and vibration. This design allows the falling object guards to be bolted directly to the cab. The cab shell is attached to the frame with rubber mounts that limit vibration and sound transmitted from the frame, substantially reducing interior noise levels.

Viewing Area

To maximize visibility, all glass is affixed directly to the cab, eliminating the use of window frames. Choice of fixed or easy-to-open split front windshield meets operator preference and application conditions.

• The 50/50 split front windshield allows both upper and lower portions to be stored in an overhead position and features the one-touch action release system.
• The 70/30 split front windshield stores the upper portion above the operator. The lower front windshield features a rounded design to maximize downward visibility and improves wiper coverage. Also features the one-touch action release system.
• The fixed front windshield comes with high impact resistant laminated glass.
• A unique large skylight without cross bar provides superb upward visibility. The retractable sunscreen blocks direct sunlight.

Viewing Area

Monitor

The new compact color monitor displays information in local language that is easy to read and understanding. Functions include: 5 programmable Quick Access buttons for one-touch selection of favorite functions. Filter and oil change warnings are displayed when the number of hours reaches the maintenance interval. Tool select function allows the operator to select up to 10 pre-defined hydraulic work tools. Adjustable braking characteristics enable the operator to select three levels of travel motor retarder aggressiveness when releasing the travel pedal. Provides a rear camera view that is activated through the monitor menu. The optional camera is mounted on the counterweight.

Monitor

New Deluxe Seat

The new optional deluxe seat, equipped with an active seat climate system, improves operator comfort. Cooled air flows through the seat cushions to reduce body perspiration. On cold days, a two-step seat heater keeps the operator warm and comfortable. The fully adjustable seat with adjustable lumbar support automatically adjusts to the driver's weight providing a more relaxed and comfortable environment.

Heated Mirrors

Another new feature is electrically heated mirrors, increasing safety and visibility in cold conditions.

Wipers

The parallel wiper system maximizes visibility in poor weather conditions. The wiper virtually covers the entire front windshield, cleaning the operators immediate line of sight.

Lunch Box

A large, cooled storage compartment is located behind the operators seat. The compartment provides sufficient room to store items such as a lunch box. An optional cover secures the contents during machine operation.

Foot Pedals

Two-way pedals for travel and auxiliary circuits provide increased floor space, reducing the need to change positions. The foot pedal for auxiliary high-pressure circuit can be locked in the off position and used as a footrest for greater operator comfort.

Undercarriage

Various undercarriage configurations are available to provide the best solution for your work environment; these configurations can include a dozer blade and/or outriggers depending on your needs.

Undercarriage

New Increased Travel Speed.

The maximum travel speed for the D-Series Wheel Excavators has been increased from 34 km/h (21 mph) to 37 km/h (23 mph), reducing travel time between sites and increasing productivity.

Heavy-Duty Axles and Stabilizers

The D-Series Wheel Excavator undercarriage with pin on/bolt on design provides excellent flexibility, rigidity and long life. Effective hydraulic line routing, transmission protection and heavy-duty axles make the undercarriage perfect for wheel excavator applications. The front axle offers wide oscillating and steering angles. The transmission is mounted directly on the rear axle for protection and optimum ground clearance.

Advanced Disc Brake System

The disc brake system acts directly on the hub instead of the drive shaft to avoid planetary gear backlash. This solution eliminates the rocking effect associated with working free on wheels. The axle design lowers maintenance and lifetime costs. Oil change intervals are at 2000 working hours, further reducing owner and operator costs.

Drive Line Concept

The rear mounted transmission and robust drive line design, delivers excellent ground clearance for all off-road applications.

Drive Line Concept

Fenders

The optional fenders provide excellent coverage of the front and rear tires, protecting the machine from mud and dirt. Water cannot splash up on the windscreen or cooler. The fenders further protect the machine from stones and debris being thrown up by the tires, providing additional safety for the machine, other vehicles and personnel working close to the excavator.

Adjustable Travel Alarm

An adjustable travel alarm is available to warn people when the machine is moving. Three settings can be selected through the monitor.

• Auto mode - alarm will stop sounding immediately when the machine is no longer traveling, or has been sounding for an uninterrupted 10-second interval.
• Standard mode - alarm operates constantly during moving, with only manual cancellation.
• Off mode - Travel Alarm is disabled.

Booms and Sticks

Caterpillar excavator booms and sticks are built for performance and long service life. The box section design provides the strength needed for even the toughest applications. Multiple boom and stick options allow you to pick the best match for your job.

Booms and Sticks

Sticks

Three stick lengths and three MH sricks are offered to match different application requirements:

• Short stick (2.2 m/7 ft 3 in) for maximum breakout force and lifting capability.
• Medium stick (2.5 m/8 ft 2 in) for greater crowd force and lift capacity.
• Long stick (2.9 m/9 ft 6 in) for greater depth and reach requirements.
• 4.9 m (16 ft 1 in) Drop nose stick for MH boom applications
• 5.9 m (19 ft 4 in) Long drop nose stick for MH boom applications
• 4.8 m (15 ft 9 in) straight stick for MH boom applications

Design

Booms and sticks are welded box section structures with thick, multi-plate fabrications in high stress areas, for rugged performance and long service life.

Flexibility

The choice of two booms and four sticks provides the right balance of reach and digging forces for all applications.

Variable Adjustable (VA) Boom

The VA boom offers improved right side visibility and machine roading balance. When working in tight quarters or lifting heavy loads, the VA boom offers the best flexibility.

One-Piece Boom

The one-piece boom fits best for all standard applications such as truck loading and digging. A unique straight section in the curve of the side plate reduces stress flow and helps increase boom life.

Work Tools

The combination of Caterpillar machines and work tools provide a total solution for any application. A variety of couplers, buckets, hammers, grapples, shears, multi-processors to name a few are offered to optimize your machines versatility.

Work Tools

Work Tools

Caterpillar work tools are designed to function as an integral part of your excavator and to provide the best possible performance in your particular application. All work tools are performance-matched to Cat machines.

Quick Couplers

Quick Couplers enable the operator to simply release one work tool and connect to another, making your hydraulic excavator highly versatile. Productivity also increases, as a carrier no longer needs to be idle between jobs. Caterpillar offers hydraulic and spindle quick coupler versions.

Buckets

Caterpillar offers a wide range of specialized buckets, each designed and tested to function as an integral part of your excavator. Buckets feature the new Caterpillar K Series Ground Engaging Tools.

Hammers

Cat hammer series deliver very high blow rates, increasing the productivity of your tool carriers in demolition and construction applications. Wide oil flow acceptance ranges make the Caterpillar hammers suitable for a wide range of carriers and provide a system solution from one safe source.

Orange Peel Grapples

The Orange Peel Grapple is constructed of high-strength, wear-resistant steel, with a low and compact design that makes it ideal for dump clearance. There are several choices of tine and shell versions.

Multi-Grapples

The Multi-Grapple with unlimited left and right rotation is the ideal tool for stripping, sorting, handling and loading. The powerful closing force of the grab shells combined with fast opening/closing time ensure rapid cycle time which translates to more tons per hour.

Multi-Processors

Thanks to its single basic housing design, the Multi-Processor series of hydraulic demolition equipment makes it possible to use a range of jaw sets that can handle any demolition job. The Multi-Processor is the most versatile demolition tool on the market. The Caterpillar Multi-Processors can be equipped with the following jaw types:

• CC-jaws combi cutter
• CR-jaws concrete cutter
• PP-jaws primary pulverizer
• PS-jaws secondary pulverizer
• TS-jaws tank shear
• S-jaws scrap shear

Vibratory Plate Compactors

Cat compactors are performance-matched to Cat machines, and integrate perfectly with the Cat hammer line brackets and hydraulic kits are fully interchangeable between hammers and compactors.

Shears

Cat shears provide superior and effective scrap processing, and are highly productive in demolition environments. Shears are compatible with a matching Cat excavator, and bolt-on brackets are available for either stick or boom-mounted options.

Versatility

Caterpillar offers a wide variety of factory-installed attachments that enhance performance and job site management.

Versatility

Joystick Steering

The unique joystick steering option enables an operator to reposition the machine while traveling in first gear buy the use of the slider switch on the right joystick. The operator can keep both hands on the joysticks while simultaneously moving the implements and traveling. The operator can do more precise work faster with increased safety around the machine.

Ride Control

New for the D Series, the ride control system improves operator comfort and allows the machine to travel faster over rough terrain with improved ride quality for the operator. The ride control system features accumulators acting as shock absorbers to dampen the front part motion. Ride control can be activated through a button located on the soft switch panel in the cab.

Ride Control

Tool Control

The integrated Tool Control system allows the operator to select up to 10 pre-set combinations. This eliminates the need to re-set the hydraulic parameters each time a tool is changed. Individual flow and pressure can be programmed easily as well as one-way/two-way hydraulic functions. Each of the ten-programmed tools can even be given a specific name. The unique Cat proportional sliding switches and optional auxiliary pedal provide modulation to the tool to make precision work easy.

Control Settings

There are 2 selectable control settings and one automatic travel setting. The new automatic travel mode is activated with a button in the right hand console. In this setting, the transmission will automatically shift up or down, depending on the speed conditions. The operator can choose the best power setting for both engine and hydraulic power versus fuel efficiency.

• Economy Mode - used for lifting, pipe setting, grading, slope finishing and precise work while reducing fuel consumption.
• Power Mode - used for normal truck loading and digging applications, trenching or hammer use.
• Travel Mode - automatically set when the travel pedal is actuated. It provides maximum speed and drawbar pull.

Product Link

Product Link can assist with Fleet Management to keep track of hours, location, security and product health. The machine is pre-wired to accept Product Link systems to be installed in the field. Product Link is also available as a factory installed attachment.

Machine Security

An optional Machine Security System is available from the factory. This system controls who can operate the machine when, and utilizes specific keys to prevent unauthorized machine use.

Serviceability

For increased safety, all daily maintenance points are accessible from ground level. A centralized greasing system allows lubrication of critical points.

Serviceability

Ground Level Maintenance

Caterpillar designed its D-Series Wheel Excavators with the operator and service technician in mind. Gull-wing doors, with pneumatically-assisted lift cylinders, effortlessly lift up to allow critical maintenance to be performed quickly and efficiently while maintaining operator safety.

Extended Service Intervals

The D-Series Wheel Excavator service and maintenance intervals have been extended to reduce machine service time, increase machine availability and reduce operating costs. Using SOSSM Scheduled Oil Sampling analysis, hydraulic oil change intervals can be extended up to 4000 hours. Engine coolant change intervals are 12000 hours with Cat Extended Life Coolant.

Self-Monitoring System with Auto-Diagnostics

The electronic engine and machine controllers provide detailed diagnostic capability for the service technicians. The ability to store active and intermittent indicators simplifies problem diagnosis and reduces total repair time, resulting in improved machine availability and lower operating cost. The following temperatures and pressures are checked and handled as events in the monitor:

• Transmission Oil Pressure
• Hydraulic Oil Temperature
• Fuel Level
• Hydraulic Filter Plug
• Air Filter Plug
• Quick Coupler Pressure
• Brake Oil Pressure
• Engine Oil Pressure
• Coolant Temperature
• Intake Manifold Air Temperature
• Intake Manifold Air Pressure
• Exhaust Temperature
• Fuel Rail Pressure

Engine Inspection

The engine is longitudinally mounted on the right side to make it easier to access the oil filter, oil filler, oil drain valve, fuel filter, V-belt tightener, and the oil dipstick. All are accessible from ground level.The design and layout was made with the service technician in mind. The fuel water separator, engine oil filter, battery, radiator fluid level, fuel filter, engine oil gauge, hydraulic oil level, air cleaner and pilot system filter are al easily accessible at ground level allowing critical maintenance to be done quickly and efficiently.

Front Compartment

The front compartment hood can be opened vertically, providing outstanding ground level access to the batteries, air-to-air after cooler, air conditioner condenser and the air cleaner filter.

Front Compartment

Easy to Clean Coolers

Flat fins on all coolers reduce clogging, making it easier to remove debris. The main cooling fan and air conditioner condenser are both hinged for easier cleaning.

Easy to Clean Coolers

Swing-out Air Conditioner Condenser

The Air Conditioning condenser swings out horizontally to allow complete cleaning on both sides as well as excellent access to the air-to-air after cooler.

Air Filter

The air filters are constantly monitored for optimum performance. If airflow becomes restricted, a warning is displayed by the way of the in cab monitor.

Capsule Filter

The hydraulic return filter, a capsule filter, prevents contaminants from entering the system when the hydraulic oil is changed.

Fuel Filters

Cat high efficiency fuel filters with a Stay-Clean Valve features a special media that removes more than 98 percent of particles, increasing fuel injector life. Both the primary and secondary fuel filters are located in the engine compartment and can be easily changed from ground level.

New Auto-Lube System

The new automatic lubrication system provides the optimal amount of grease to all the main lubrication points, including the bucket linkage. The lubrication interval can be adjusted through the monitor, and status messages for the auto-lube system are displayed.

New Auto-Lube System

Scheduled Oil Sampling

Caterpillar has specially developed SOSSM Oil Sampling Analysis to help ensure better performance, longer life and increased customer satisfaction. This thorough and reliable early warning system detects traces of metals, dirt and other contaminants in your engine, axle and hydraulic oil. It can predict potential trouble avoiding costly failures. Your Caterpillar dealer can give you results and specific recommendations shortly after receiving your sample.

Engine Oil

Caterpillar engine oil is formulated to optimize engine life and performance. The specially formulated oil is more cost effective and increases engine oil change interval to 500 hours, providing industry leading performance and savings.

Water Separator

The D Series is equipped with a primary fuel filter with water separator located in the engine compartment. For ease of service, the water separator can be easily accessed from ground level.

Fuel Tank Drain

The durable, corrosion-free tank has a remote drain located at the bottom of the upper frame to remove water and sediment. The tank drain with hose connection allows simple, spill- free fluid draining.

Remote Greasing Blocks

For those hard to reach locations, greasing blocks have been provided to reduce maintenance time. One block is located in the engine compartment with two grease points for the swing bearing and front end attachment. For the undercarriage, two remote blocks provide easy access for greasing the oscillating axle and, as an option, the dozer blade.

New LED Rear Lights

Optional Light Emitting Diode (LED) Rear Lights replace the standard lights, for increased visibility on the job site, higher durability and longer life.

New LED Rear Lights

Handrails and Steps

Large handrails and steps assist the operator in climbing on and off the machine.

Storage Box

There are two toolboxes integrated in the steps of the undercarriage. Additionally, there is a waterproof storage box integrated into the upper structure steps.

Storage Box

Anti-Skid Plate

Anti-skid plate covers the top of the steps and upper structure to help prevent slipping during maintenance. The Anti-Skid plate reduces the accumulation of mud on the upper structure, improving the cleanliness and safety.

Anti-Skid Plate

Environmentally Responsible Design

Helping to protect our environment, the engine has low operator and spectator sound levels, longer filter change intervals and is more fuel-efficient.

Environmentally Responsible Design

Fuel Efficiency

The D-Series Wheel Excavators are designed for outstanding performance with high fuel efficiency. This means more work done in a day, less fuel consumed and minimal impact on our environment.

Low Exhaust Emissions

The U.S. EPA Tier 3 compliant Cat C6.6 offers increased performance and reliability while reducing fuel consumption and sound levels.

Quiet Operation

The noise level inside the cab and as well the outside spectator sound are extremely low. As a result of the new variable speed fan and remote cooling system all machines meet the German Blue Angel award for low sound operation.

Biodegradable Hydraulic Oil

The optional biodegradable hydraulic oil (HEES) is formulated to provide excellent high-pressure and high-temperature characteristics, and is fully compatible with all hydraulic components. HEES is fully decomposed by soil or water microorganisms, providing a more environmentally-sound alternative to mineral-based oils.

Fewer Leaks and Spills

Lubricant fillers and drains are designed to minimize spills. Cat O-Ring Face Seals, Cat XT Hose and hydraulic cylinders are all designed to help prevent fluid leaks that can reduce the machine performance and cause harm to the environment.

Longer Service Intervals

Working closely with your Caterpillar Dealer can help extend service intervals for engine oil, hydraulic oil, axle oil and coolant. Meaning fewer required fluids and fewer disposals, all adding up to lower operating costs.

Complete Customer Support

Your Cat dealer offers a wide range of services that can be set up under a customer agreement when you purchase your equipment. Your dealer will help you choose a plan that can cover everything from machine and attachment selection to replacement.

Complete Customer Support

Product Support

You will find nearly all parts requirements at your local Caterpillar dealer parts counter. Cat dealers utilize a world-wide network to find in-stock parts to minimize your downtime. To save money use genuine Cat Reman parts. You will receive the same warranty and reliability as new products at a substantial cost savings.

Selection

Make detailed comparisons of the machines you are considering before you buy. How long do components last? What is the cost of preventive maintenance? Your Cat dealer can give you precise answers to these questions to make sure you operate your machines at the lowest cost.

Purchase

Consider the financing options available as well as day-to-day operating costs. This is also the time to look at dealer services that can be included in the cost of the machine to yield lower equipment and owning and operating costs over the long run.

Operation

Improving operating techniques can boost your profits. Your Cat dealer has videotapes, literature and other ideas to help you increase productivity, and Caterpillar offers certified operator training classes to help maximize the return on your machine investment.

Maintenance

More and more equipment buyers are planning for effective maintenance before buying equipment. Choose from your dealers wide range of maintenance services at the time you purchase your machine. Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as SOSSM Fluid Analysis and Technical Analysis help you avoid unscheduled repairs.

Replacement

Repair, rebuild or replace? Your Cat dealer can help you evaluate the cost involved so you can make the right choice.

Services

Customer Service is critical today in every business. Thats why so many people buy Cat equipment. They know they are getting quality, reliability and performance backed-up with the best Customer Service. Your Caterpillar dealer offers a wide range of services that can be set up under a Customer Support Agreement. The dealer will help you choose a plan that can cover the whole machine including work tools, to help you getting the best out of your investment.